Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Throttle Body Assy
• Remove the bolt [A] and the throttle cable plate [B] from
the throttle body front side.
• Remove the throttle cable lower ends from the throttle
pulley.
FUEL SYSTEM (DFI) 3-91
• Remove:
Choke Cable Upper End (From choke lever)
Choke Cable Lower End [A]
Throttle Body #2 [B]
• After removing the throttle body assy, stuff pieces of lint
-free, clean cloth into the throttle body holders.
CAUTION
If dirt gets into the engine, excessive engine wear
and possible engine damage will occur.
Throttle Body Assy Installation
• Install the holder clamp bolts [A] in the direction shown
with each bolt heads, facing outwards.
Cylinder Head [B]
• Tighten:
Torque - Throttle Body Assy Holder Clamp Bolts: 2 N·m
(0.2 kgf·m, 17 in·lb)
• Tighten:
Torque - Air Cleaner Duct Clamp Bolts [A]: 2 N·m (0.2
kgf·m, 17 in·lb)
• Run the vacuum hoses as shown in the Cable, Wire, and
Hose Routing section of the Appendix chapter.
• Fit the accelerator cable end [A] and the decelerator cable
end [B] into the throttle pulley (front view).
• Tighten the throttle plate bolt (see Throttle Body Assy Removal).
• Check fuel leakage from the throttle body assy.
WARNING
Fuel spilled from the carburetors is hazardous.