Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Drive Chain
FINAL DRIVE 11-7
EK JOINT TOOL #50
Body [A]
Handlebar [B]
Cutting and Riveting Pin [C]
For Cutting [D]
For Riveting [E]
Plate Holder (A) [F]
Plate Holder (B) [G]
Gauge [H]
Grind [A] pin head to make it flat.
•
Set cutting and riveting pin [B] as shown.
Screw pin holder until it touches chain pin.
•
Be sure that cutting pin hits center of chain pin.
Screw handlebar [A] into body.
•
Turn pin holder with wrench [B] clockwise to extract chain
pin.
Replace the link pin, link plate and grease seals.
Insert the link pins in the drive chain ends.
Install the grease seals [C].
Push link plate by hand or plier to fix it.
•
Apply grease to the link pins [A] and grease seals [B] [C].
Engage the drive chain on the engine and rear sprockets.
Install the link plate so that the mark [D] faces out.
In case of grease seal chain, be sure to set grease seals
correctly.