Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

More documents

Recommendations

Info

Not For Resale www.SmallEngineDiscount.com 3-66 FUEL SYSTEM (DFI) Stick Coils (#1, #2, #3, #4: Service Code 51, 52, 53, 54) A. ECU M. Stick Coils N. Engine Stop Switch T. Ignition Switch X. Ignition Fuse 10 A Y. Junction Box d. Starter Relay e. Joint Connector D f. Sealed Battery k. Main Fuse 30 A
Subthrottle Valve Actuator (Service Code 62) FUEL SYSTEM (DFI) 3-67 Subthrottle Valve Actuator Removal CAUTION Do not remove the subthrottle valve actuator [A] since it has been adjusted and set with precision at the factory. Never drop the actuator , especially on a hard surface. Such a shock to the actuator can damage it. Audible Inspection NOTE ○Be sure the battery is fully charged. • Turn the ignition switch ON and ensure that the actuator valves open and close (make light sounds) several times within seconds, and then close at the idle throttle opening position. • Turn the ignition switch OFF. If the actuator does not work as described above, do the visual inspection. Visual Inspection • Remove the throttle body assy (see Throttle Body Assy Removal). Turn the ignition switch ON. • Check to see that all the subthrottle valves [A] open and close smoothly. If the subthrottle valves do not operate, check the actuator internal resistance (see Resistance Inspection). Resistance Inspection Turn the ignition switch OFF. • Remove the throttle body assy (see Throttle Body Assy Removal). • Disconnect the subthrottle valve actuator connector [A]. • Connect a digital meter to the subthrottle valve actuator connector [A]. • Measure the subthrottle valve actuator resistance. Subthrottle Valve Actuator Resistance Connections: BK/BL lead [1] ←→ P/BL lead [2] G lead [3] ←→ W/BL lead [4] Standard: About 5 ∼ 7kΩ Special Tool - Hand Tester : 57001–1394 If the reading is out of the range, replace the actuator along with the throttle body assy. If the reading is within the range, check the input voltage (see Input Voltage Inspection). Not For Resale www.SmallEngineDiscount.com
Page 1 and 2:
Not For Resale www.SmallEngineDisco
Page 3 and 4:
Page 5 and 6:
© 2002 Kawasaki Heavy Industries,
Page 7 and 8:
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
Page 15 and 16:
Page 17 and 18:
Page 19 and 20:
General Specifications GENERAL INFO
Page 21 and 22:
Page 23 and 24:
Page 25 and 26:
Page 27 and 28:
Page 29 and 30:
Page 31 and 32:
Page 33 and 34:
Torque and Locking Agent PERIODIC M
Page 35 and 36:
Torque and Locking Agent PERIODIC M
Page 37 and 38:
Page 39 and 40:
Page 41 and 42:
Page 43 and 44:
Page 45 and 46:
Page 47 and 48:
Page 49 and 50:
Page 51 and 52:
Periodic Maintenance Procedures •
Page 53 and 54:
Page 55 and 56:
Page 57 and 58:
Periodic Maintenance Procedures PER
Page 59 and 60:
Page 61 and 62:
Page 63 and 64:
Page 65 and 66:
Page 67 and 68:
Page 69 and 70:
Page 71 and 72:
Page 73 and 74:
Page 75 and 76:
Page 77 and 78:
FUEL SYSTEM (DFI) 3-1 Fuel System (
Page 79 and 80:
Page 81 and 82:
Page 83 and 84:
Page 85 and 86:
Page 87 and 88:
Page 89 and 90:
Page 91 and 92: Not For Resale www.SmallEngineDisco
Page 97 and 98: FUEL SYSTEM (DFI) 3-21 Troubleshoot
Page 101 and 102: DFI System Troubleshooting Guide FU
Page 119 and 120: Inlet Air Pressure Sensor (Service
Page 133 and 134: For Resale www.SmallEngineDiscount.
Page 141: Not For Resale www.SmallEngineDisco
Page 153 and 154: Fuel Line • Open the fuel tank ca
Page 185 and 186: Coolant COOLING SYSTEM 4-9 Pressure
Page 193 and 194:
Page 195 and 196:
Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
Page 205 and 206:
Page 207 and 208:
Page 209 and 210:
Page 211 and 212:
Camshaft, Camshaft Chain ENGINE TOP
Page 213 and 214:
Page 215 and 216:
Page 217 and 218:
Page 219 and 220:
Page 221 and 222:
Page 223 and 224:
Page 225 and 226:
Cylinder, Pistons ENGINE TOP END 5-
Page 227 and 228:
Page 229 and 230:
Page 231 and 232:
Page 233 and 234:
Page 235 and 236:
Page 237 and 238:
Clutch Cover CLUTCH 6-7 Clutch Cove
Page 239 and 240:
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
Page 247 and 248:
Page 249 and 250:
Page 251 and 252:
Page 253 and 254:
Page 255 and 256:
Page 257 and 258:
Page 259 and 260:
Page 261 and 262:
Page 263 and 264:
Page 265 and 266:
Page 267 and 268:
• Install the engine ground cable
Page 269 and 270:
Page 271 and 272:
Page 273 and 274:
Page 275 and 276:
Page 277 and 278:
Page 279 and 280:
Page 281 and 282:
Crankcase Splitting • Apply liqui
Page 283 and 284:
Crankshaft and Connecting Rods •
Page 285 and 286:
Crankshaft and Connecting Rods CRAN
Page 287 and 288:
Page 289 and 290:
Page 291 and 292:
Page 293 and 294:
Page 295 and 296:
Transmission CRANKSHAFT/TRANSMISSIO
Page 297 and 298:
Page 299 and 300:
Page 301 and 302:
Page 303 and 304:
Page 305 and 306:
Page 307 and 308:
Page 309 and 310:
Page 311 and 312:
Page 313 and 314:
Page 315 and 316:
Page 317 and 318:
Page 319 and 320:
Page 321 and 322:
Page 323 and 324:
Page 325 and 326:
Page 327 and 328:
Page 329 and 330:
Page 331 and 332:
Page 333 and 334:
Page 335 and 336:
Page 337 and 338:
Page 339 and 340:
Page 341 and 342:
Page 343 and 344:
Page 345 and 346:
Page 347 and 348:
Page 349 and 350:
Page 351 and 352:
Page 353 and 354:
Page 355 and 356:
Page 357 and 358:
Page 359 and 360:
Page 361 and 362:
Page 363 and 364:
Page 365 and 366:
Page 367 and 368:
Page 369 and 370:
Page 371 and 372:
Page 373 and 374:
Page 375 and 376:
Page 377 and 378:
Page 379 and 380:
Page 381 and 382:
Page 383 and 384:
Page 385 and 386:
Page 387 and 388:
Page 389 and 390:
Page 391 and 392:
Page 393 and 394:
Page 395 and 396:
Page 397 and 398:
Page 399 and 400:
Page 401 and 402:
Page 403 and 404:
Page 405 and 406:
Page 407 and 408:
ELECTRICAL SYSTEM 16-1 Electrical S
Page 409 and 410:
Page 411 and 412:
Page 413 and 414:
Page 415 and 416:
Page 417 and 418:
Page 419 and 420:
Page 421 and 422:
Page 423 and 424:
Page 425 and 426:
Page 427 and 428:
Page 429 and 430:
Page 431 and 432:
Page 433 and 434:
Page 435 and 436:
Page 437 and 438:
Page 439 and 440:
Page 441 and 442:
Page 443 and 444:
Page 445 and 446:
Ignition System ELECTRICAL SYSTEM 1
Page 447 and 448:
Page 449 and 450:
Page 451 and 452:
Page 453 and 454:
Page 455 and 456:
Page 457 and 458:
Page 459 and 460:
Page 461 and 462:
Page 463 and 464:
Page 465 and 466:
Page 467 and 468:
For Resale www.SmallEngineDiscount.
Page 469 and 470:
Page 471 and 472:
Page 473 and 474:
Page 475 and 476:
Page 477 and 478:
Meter, Gauge, Indicator Unit ELECTR
Page 479 and 480:
Page 481 and 482:
Page 483 and 484:
Page 485 and 486:
Page 487 and 488:
Page 489 and 490:
Page 491 and 492:
Page 493 and 494:
Page 495 and 496:
Page 497 and 498:
Page 499 and 500:
Page 501 and 502:
Page 503 and 504:
Page 505 and 506:
Page 507 and 508:
Page 509 and 510:
Page 511 and 512:
Page 513 and 514:
Page 515:
MODEL APPLICATION Year Model Beginn
show all

Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?