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Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale<br />

www.<strong>Small</strong><strong>Engine</strong>Discount.com<br />

Self-Diagnosis<br />

FUEL SYSTEM (DFI) 3-39<br />

<strong>Service</strong><br />

Codes<br />

51<br />

52<br />

53<br />

54<br />

62<br />

Parts<br />

Stick Coil<br />

#1 (Ignition<br />

Coil)*<br />

Stick Coil<br />

#2 (Ignition<br />

Coil)*<br />

Stick Coil<br />

#3 (Ignition<br />

Coil)*<br />

Stick Coil<br />

#4 (Ignition<br />

Coil) *<br />

Subthrottle<br />

Valve<br />

Actuator<br />

Output Signal Usable<br />

Range or Criteria<br />

The stick coil primary<br />

winding must send<br />

signals (output voltage)<br />

continuously to the ECU.<br />

The stick coil primary<br />

winding must send<br />

signals (output voltage)<br />

continuously to the ECU.<br />

The stick coil primary<br />

winding must send<br />

signals (output voltage)<br />

continuously to the ECU.<br />

The stick coil primary<br />

winding must send<br />

signals (output voltage)<br />

continuously to the ECU.<br />

The actuator operates<br />

open and close of the<br />

subthrottle valve by the<br />

pulse signal from the<br />

ECU.<br />

Backups by ECU<br />

If the ignition primary winding #1 has failures (no<br />

signal, wiring short or open), the ECU shuts off<br />

the injector #1 to stop fuel to the cylinder #1,<br />

though the engine keeps running.<br />

If the ignition primary winding #2 has failures (no<br />

signal, wiring short or open), the ECU shuts off<br />

the injector #2 to stop fuel to the cylinder #2,<br />

though the engine keeps running.<br />

If the ignition primary winding #3 has failures (no<br />

signal, wiring short or open), the ECU shuts off<br />

the injector #3 to stop fuel to the cylinder #3,<br />

though the engine keeps running.<br />

If the ignition primary winding #4 has failures (no<br />

signal, wiring short or open), the ECU shuts off<br />

the injector #4 to stop fuel to the cylinder #4,<br />

though the engine keeps running.<br />

If the subthrottle valve actuator fails (the signal is<br />

out of the usable range, wiring short or open), the<br />

ECU stops the current to the actuator.<br />

Note:<br />

(1) D-J Method and α – N Method: When the engine load is light like at idling or low speed, the ECU<br />

determines the injection quantity by calculating from the throttle vacuum (inlet air pressure sensor<br />

output voltage) and engine speed (crankshaft sensor output voltage). This method is called D-J<br />

method (low-speed mode). As the engine speed increases, and the engine load turns middle to<br />

heavy, the ECU determines the injection quantity by calculating from the throttle opening (throttle<br />

sensor output voltage) and the engine speed. This method is called α – N method (high-speed<br />

mode).<br />

(*) This depends on the number of stopped cylinders.

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