Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

Not For Resale
www.SmallEngineDiscount.com
8-10 ENGINE REMOVAL/INSTALLATION
Engine Removal/Installation
• Install the engine mounting bolts and nuts, following the
specified installing sequence.
○First, hang the drive chain over the output shaft just before
moving the engine into its final position in the frame.
○Second, insert the lower engine mounting bolt [A].
○Third, install the rear engine bracket [B] temporarily.
○Fourth, insert the middle engine mounting bolts [C].
○Fifth, install the left upper engine mounting bolt [A] and
tighten it.
Torque - Left Upper Engine Mounting Bolt : 44 N·m (4.5
kgf·m, 32 ft·lb)
○Sixth, tighten the adjusting collar [A] until the clearance
between the crankcase [B] and frame bracket [C] come
to zero mm [D].
○Seventh, tighten the collar locknut [E].
Torque - Adjusting Collar Locknut : 49 N·m (5.0 kgf·m, 36
ft·lb)
Special Tool - Engine Mount Nut Wrench : 57001–1450
○Eighth, fit the projections [A] of the baffle plate [B] in the
holes [C] of the frame and front bracket [D].