Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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CRANKSHAFT/TRANSMISSION 9-3
No.
Fastener
Torque
N·m kgf·m ft·lb
Remarks
1 Breather plate bolts 10 1.0 87 in·lb L
2 Crankcase bolts (M9, L=81 mm) 42 4.3 31 MO,S
3 Crankcase bolts (M9, L=95 mm) 49 5.0 36 MO,S
4 Crankcase bolts (M8) 27 2.8 20 S
5 Crankcase bolts (M7) 20 2.0 14.5 S
6 Crankcase bolts (M6) 12 1.2 104 in·lb S
7 Starter motor clutch bolts 12 1.2 104 in·lb L
8 Oil pipe holder bolts 13 1.3 113 in·lb L
9 Shift drum bearing holder screw 5.4 0.55 48 in·lb L
10 Shift drum bearing holder bolt 13 1.3 113 in·lb L
11 Connecting rod big end nuts see the text ← ← ←
12 Crankshaft position rotor bolt 40 4.0 29
13 Oil pressure switch 15 1.5 11 SS
14 Oil pressure switch terminal bolt 1.5 0.15 13 in·lb
15 Oil passage plugs 20 2.0 14.5 L
16 Crankshaft sensor cover bolts 11 1.1 95 in·lb
17. Do not apply any grease or oil.
EO: Apply engine oil.
G: Apply grease.
L: Apply a non-permanent locking agent.
LG: Apply liquid gasket (Kawasaki Bond: 92104–1063).
M: Apply molybdenum disulfide grease.
MO: Apply molybdenum disulfide oil.
(mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1)
R: Replacement Parts
S: Tightening the fasteners following the specified sequence.
SS: Apply silicone sealant (Kawasaki Bond: 56019–120).