Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 3-50 FUEL SYSTEM (DFI) Water Temperature Sensor (Service Code 14) Removal/Installation CAUTION Never drop the sensor, especially on a hard surface. Such a shock to the sensor can damage it. Remove the fuel tank (see Fuel Tank Removal). Drain the coolant about 200 mL (6.76 US oz). • Disconnect the sensor connector, and unscrew the water temperature sensor [A]. Front [B] Torque - Water Temperature Sensor: 25 N·m (2.5 kgf·m, 18 ft·lb) • Fill the engine with coolant and bleed the air from the cooling system (see Coolant Change in the Periodic Maintenance chapter). Output Voltage Inspection NOTE ○Be sure the battery is fully charged. • Remove the ECU (see this chapter). Do not disconnect the connectors. • Connect a digital voltmeter [A] to the ECU connector [B] with the needle adapter set. Special Tool - Needle Adapter Set: 57001–1457 • Measure the sensor output voltage with the engine stopped and the connector joined. • Turn the ignition switch ON. Water Temperature Sensor Output Voltage Connections to ECU Meter (+) → O lead (terminal 5) Meter (–) → BR/BK lead (terminal 14) Standard: about 2.80 ∼ 2.97 V at 20°C (68°F) NOTE ○The output voltage changes according to the coolant temperature in the engine. • Turn the ignition switch OFF. If the output voltage is within the standard, check the ECU for its ground, and power supply (see this chapter). If the output voltage is out of the standard, remove the fuel tank and check the wiring. And if the output voltage is 4.8 V, the ECU is normal. If the wiring is good, check the water temperature sensor resistance. • Remove the needle adapter set, and apply silicone sealant to the seals of the connector for waterproofing. Silicone Sealant (Kawasaki Bond: 56019–120) - Seals of ECU Connectors
Not For Resale www.SmallEngineDiscount.com Water Temperature Sensor (Service Code 14) FUEL SYSTEM (DFI) 3-51 A. ECU D. Water Temperature Sensor V. Coolant Temperature Gauge in Tachometer Sensor Resistance Inspection Remove the water temperature sensor (see this section). • Refer to the Electrical System chapter for water temperature sensor inspection.
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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• Install the engine ground cable
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ELECTRICAL SYSTEM 16-1 Electrical S
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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