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Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale<br />

www.<strong>Small</strong><strong>Engine</strong>Discount.com<br />

16-82 ELECTRICAL SYSTEM<br />

Junction Box<br />

Starter Circuit/Headlight Relay Inspection<br />

• Remove the junction box (see Junction Box Fuse Circuit<br />

Inspection).<br />

• Check conductivity of the following numbered terminals<br />

by connecting the hand tester and one 12 V battery to the<br />

junction box as shown.<br />

○Refer to the Junction Box Internal Circuit.<br />

If the tester does not read as specified, replace the junction<br />

box.<br />

Special Tool - Hand Tester: 57001–1394<br />

Relay Circuit Inspection (with the battery disconnected)<br />

Headlight<br />

Relay<br />

Starter<br />

Circuit<br />

Relay<br />

Tester<br />

Tester<br />

Connection<br />

Reading (Ω)<br />

7-8 ∞<br />

7-13 ∞<br />

(+) (–)<br />

13 - 9<br />

Not ∞ *<br />

9-11 ∞<br />

12 -13 ∞<br />

(+) (–)<br />

13 - 11<br />

∞<br />

(+) (–)<br />

12 - 11<br />

Not ∞ *<br />

(*): The actual reading varies with the hand tester used.<br />

(+): Apply tester positive lead.<br />

(–): Apply tester negative lead.<br />

Relay Circuit Inspection (with the battery connected)<br />

Headlight<br />

Relay<br />

Starter<br />

Circuit<br />

Relay<br />

Battery Tester Tester<br />

Connection (+) (–) Connection Reading (Ω)<br />

9–13 7–8 0<br />

11–12<br />

(+) (–)<br />

13 – 11<br />

Not ∞ *<br />

(*): The actual reading varies with the hand tester used.<br />

(+): Apply tester positive lead.<br />

(–): Apply tester negative lead.

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