Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 13-18 SUSPENSION Rear Shock Absorber Special Tools - Hook Wrench: 57001–1539 [A] Spring Adjustment Adjuster Damping Setting Load Road Speed Position Force 193.4 mm Weak Soft Light Good Low (7.61 in.) ↑ ↑ ↑ ↑ ↑ ↑ ↓ ↓ ↓ ↓ ↓ ↓ 183.4 mm Strong Hard Heavy Bad High (7.22 in.) Rear Shock Absorber Removal • Using the jack, raise the rear wheel off the ground. Special Tool - Jack: 57001–1238 • Squeeze the brake lever slowly and hold it with a band [A]. WARNING Be sure to hold the front brake when removing the shock absorber, or the motorcycle may tall over. It could cause an accident and injury. • Remove: Lower Shock Absorber Nut [A] Lower Shock Absorber Bolt [B] • Remove: Upper Shock Absorber Nut [A] Upper Shock Absorber Bolt [B]
Not For Resale www.SmallEngineDiscount.com Rear Shock Absorber • Remove the shock absorber [A] from upside. SUSPENSION 13-19 Rear Shock Absorber Installation • Tighten: Torque - Rear Shock Absorber Nuts: 34 N·m (3.5 kgf·m, 25 ft·lb) Rear Shock Absorber Inspection Remove the rear shock absorber. • Visually inspect the following items. Smooth Stroke Oil Leakage Crack or Dent If there is any damage to the rear shock absorber, replace it. • Visually inspect the rubber bushing. If it show any signs of damage, replace it. Rear Shock Absorber Scrapping WARNING Since the reservoir tank of the rear shock absorber contains nitrogen gas, do not incinerate the reservoir tank without first releasing the gas or it may explode. • Remove the valve cap [A] and release the nitrogen gas completely from the gas reservoir. • Remove the valve. WARNING Since the high pressure gas is dangerous, do not point the valve toward your face or body.
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Camshaft, Camshaft Chain ENGINE TOP
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Cylinder, Pistons ENGINE TOP END 5-
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Clutch Cover CLUTCH 6-7 Clutch Cove
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• Install the engine ground cable
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Crankcase Splitting • Apply liqui
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Crankshaft and Connecting Rods •
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Crankshaft and Connecting Rods CRAN
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Transmission CRANKSHAFT/TRANSMISSIO
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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