Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Front Fork
Drain the fork oil into a suitable container.
• Remove the fork spring [A].
○Pump the piston rod [B] up and down at least ten times to
expel the oil from the fork.
SUSPENSION 13-11
• Hold the fork tube upright, press the inner tube and the
piston rod all the way down.
• Pour in the type and amount of fork oil specified.
Fork Oil
Viscosity:
Amount (Right fork leg)
When changing oil:
SHOWA SS-8
approx. 385 mL (13.01 US
oz)
After disassembly and
completely dry: 450 ± 2.5 mL (15.21 ± 0.085
US oz)
Amount (Left fork leg)
When changing oil:
approx. 400 mL (13.52 US oz)
After disassembly and
completely dry: 468 ± 2.5 mL (15.82 ± 0.085
US oz)
If necessary, measure the oil level as follows.
○Hold the inner tube vertically in a vise.
○Pump the inner tube several times to expel air bubbles.
○Using the piston rod puller [A], move the piston rod [B] up
and down more than ten times in order to expel all the air
from the fork oil.
Special Tool - Fork Piston Rod Puller, M10 ×1.0:
57001–1298
○Wait until the oil level settles.
○With the fork fully compressed and the piston rod [B] fully
pushed in, insert a tape measure or rod into the inner
tube, and measure the distance from the top of the inner
tube to the oil.