Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 7-2 ENGINE LUBRICATION SYSTEM Exploded View
Not For Resale www.SmallEngineDiscount.com Exploded View ENGINE LUBRICATION SYSTEM 7-3 No. Fastener Torque N·m kgf·m ft·lb 1 Oil filler plug 1.5 0.15 13 in·lb 2 Engine drain plug 20 2.0 14.5 Remarks 3 Oil filter (cartridge type, P/No. 16097–1070) 26 2.7 20 EO, R 3 Oil filter (cartridge type, P/No. 16097–0002) 31 3.2 23 EO, R 4 Oil cooler mounting bolt 76 7.8 56 EO 5 Oil pan bolts 11 1.1 95 in·lb 6 Oil pipe holder bolts 13 1.3 113 in·lb L 7 Oil pressure relief valve 15 1.5 11 L 8 Oil pressure switch 15 1.5 11 SS 9 Oil pressure switch terminal bolt 1.5 0.15 13 in·lb 10 Water pump cover bolts 11 1.1 95 in·lb 11 Water pump impeller bolt 10 1.0 87 in·lb 12 Coolant drain plug (water pump) 11 1.1 95 in·lb 13 Water hose clamp screws 2.0 0.2 17 in·lb 14 Oil passge plugs 20 2.0 14.5 L EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. MO: Apply molybdenum disulfide oil. (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10 : 1) R: Replacement Parts SS: Apply silicone sealant (Kawasaki Bond: 56019–120). W: Apply water.
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Page 237 and 238: Clutch Cover CLUTCH 6-7 Clutch Cove
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Page 267 and 268: • Install the engine ground cable
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Transmission CRANKSHAFT/TRANSMISSIO
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ELECTRICAL SYSTEM 16-1 Electrical S
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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