Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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3-92 FUEL SYSTEM (DFI)
Throttle Body Assy
• Apply a thin coating of grease to the throttle cable upper
ends.
• Install the upper ends of the throttle cables in the grip (see
Throttle Body Assy Removal).
• Fit the projection [A] of the right switch housing into the
hole [B] of the handlebar (front view).
• Turn the throttle grip and make sure that the throttle valves
move smoothly and return by spring force.
• Check the throttle grip free play (see Throttle Grip Free
Play Inspection).
WARNING
Operation with an incorrectly routed cable could result
in an unsafe riding condition.
• Adjust:
Throttle Grip Free Play
Choke Lever Free Play
Idle Speed
Throttle Body Assy Disassembly
CAUTION
Do not remove, disassemble or adjust the main
throttle sensor [A], subthrottle sensor [B], subthrottle
valve actuator [C], throttle link mechanism
[D] and throttle body assy [E], because they are
adjusted or set at the manufacturer. Adjustment
of these parts could result in poor performance,
requiring replacement of the throttle body assy.
• Remove the throttle body assy (see Throttle Body Assy
Removal).
•
Push the lock and disconnect:
Main Throttle Connector (gray) [A]
Subthrottle Connector (black) [B]
Subthrottle Valve Actuator Connector
CAUTION
Never drop the throttle body assy , especially on a
hard surface. Such a shock to the body assy can
damage it.
Push the lock and disconnect the injector connectors [A].
• Remove:
Screws [B]
Delivery Pipe [C] along with harness [D] and injectors
If necessary, cut straps and take the harness off the delivery
pipe.