Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 16-82 ELECTRICAL SYSTEM Junction Box Starter Circuit/Headlight Relay Inspection • Remove the junction box (see Junction Box Fuse Circuit Inspection). • Check conductivity of the following numbered terminals by connecting the hand tester and one 12 V battery to the junction box as shown. ○Refer to the Junction Box Internal Circuit. If the tester does not read as specified, replace the junction box. Special Tool - Hand Tester: 57001–1394 Relay Circuit Inspection (with the battery disconnected) Headlight Relay Starter Circuit Relay Tester Tester Connection Reading (Ω) 7-8 ∞ 7-13 ∞ (+) (–) 13 - 9 Not ∞ * 9-11 ∞ 12 -13 ∞ (+) (–) 13 - 11 ∞ (+) (–) 12 - 11 Not ∞ * (*): The actual reading varies with the hand tester used. (+): Apply tester positive lead. (–): Apply tester negative lead. Relay Circuit Inspection (with the battery connected) Headlight Relay Starter Circuit Relay Battery Tester Tester Connection (+) (–) Connection Reading (Ω) 9–13 7–8 0 11–12 (+) (–) 13 – 11 Not ∞ * (*): The actual reading varies with the hand tester used. (+): Apply tester positive lead. (–): Apply tester negative lead.
Not For Resale www.SmallEngineDiscount.com Junction Box ELECTRICAL SYSTEM 16-83 Diode Circuit Inspection Remove the junction box. • Check conductivity of the following pairs of terminals. Diode Circuit Inspection Tester 13–8, 13–9, 12–11, 12–14, 15–14, 16–14 Connection The resistance should be low in one direction and more than ten times as much in the other direction. If any diode shows low or high in both directions, the diode is defective and the junction box must be replaced. NOTE ○The actual meter reading varies with the meter used and the individual diodes, but, generally speaking, the lower reading should be from zero to one half the scale. Junction Box Internal Circuit A. Accessory Fuse 10A B. Fan Fuse 10A C. Turn Signal Relay Fuse 10A D. Horn Fuse 10A E. Ignition Fuse 10A F. Headlight Fuse 10A G. Headlight Relay H. Headlight Diodes I. Starter Diode J. Starter Circuit Relay K. Interlock Diodes L. Taillight Fuse 10A
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Camshaft, Camshaft Chain ENGINE TOP
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Cylinder, Pistons ENGINE TOP END 5-
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Clutch Cover CLUTCH 6-7 Clutch Cove
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• Install the engine ground cable
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Crankcase Splitting • Apply liqui
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Crankshaft and Connecting Rods •
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Crankshaft and Connecting Rods CRAN
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Transmission CRANKSHAFT/TRANSMISSIO
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ELECTRICAL SYSTEM 16-1 Electrical S
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