Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 13-24 SUSPENSION Tie-Rod, Rocker Arm Rocker Arm Installation • Apply grease to the inside of the needle bearings and oil seal lips, and add grease to the grease nipple. • Tighten: Torque - Rocker Arm Bolt: 34 N·m (3.5 kgf·m, 25 ft·lb) Tie-Rod Nut: 59 N·m (6.0 kgf·m, 43 ft·lb) Rear Shock Absorber Nut: 34 N·m (3.5 kgf·m, 25 ft·lb) Rocker Arm/Tie-Rod Bearing, Sleeve Inspection • Visually inspect the rocker arm/tie-rod sleeves and needle bearings. • The rollers in a needle bearing normally wear very little, and wear is difficult to measure. Instead of measuring, inspect the bearing for abrasion, color change, or other damage. If there is any doubt as to the condition of any of the needle bearings or sleeve, replace the sleeve, and needle bearings as a set. Unit-track Linkage Lubrication • Refer to Unit-track Linkage Lubrication in the Periodic Maintenance chapter.
Not For Resale www.SmallEngineDiscount.com STEERING 14-1 Steering Table of Contents Exploded View........................................................................................................................ 14-2 Special Tools .......................................................................................................................... 14-4 Steering .................................................................................................................................. 14-5 Steering Inspection ........................................................................................................... 14-5 Steering Adjustment.......................................................................................................... 14-5 Steering Stem......................................................................................................................... 14-6 Stem, Stem Bearing Removal........................................................................................... 14-6 Stem, Stem Bearing Installation........................................................................................ 14-7 Stem Bearing Lubrication.................................................................................................. 14-9 Steering Stem Warp.......................................................................................................... 14-9 Handlebar............................................................................................................................... 14-10 Handlebar Removal .......................................................................................................... 14-10 Handlebar Installation ....................................................................................................... 14-10 Rear View Mirrors Removal .............................................................................................. 14-11 Rear View Mirrors Installation ........................................................................................... 14-11 14
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Camshaft, Camshaft Chain ENGINE TOP
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Cylinder, Pistons ENGINE TOP END 5-
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Clutch Cover CLUTCH 6-7 Clutch Cove
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• Install the engine ground cable
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Crankcase Splitting • Apply liqui
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Crankshaft and Connecting Rods •
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Crankshaft and Connecting Rods CRAN
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Transmission CRANKSHAFT/TRANSMISSIO
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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