Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

2-22 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Remove the fuel tank (see Fuel System (DFI) chapter).
•
Remove the radiator cap [A] in two steps. First turn the
cap counterclockwise to the first stop. Then push and turn
it further in the same direction and remove the cap.
○The coolant will drain from the radiator and engine.
Front [B]
• Remove :
Left Side Cover (see Frame chapter)
Reserve Tank Screws [A]
• Turn over [B] the reserve tank, remove the cap [C], and
pour the coolant into a suitable container.
• Install the reserve tank.
Torque - Coolant Reserve Tank Screws: 7 N·m ( 0.7 kgf·m,
61 in·lb)
• When filling the coolant, choose a suitable mixture ratio
by referring to the coolant manufacturer’s directions.
CAUTION
Soft or distilled water must be used with the antifreeze
in the cooling system.
If hard water is used in the system, it causes scale
accumulation in the water passages, and considerably
reduces the efficiency of the cooling system.
Water and Coolant Mixture Ratio (when shipping)
Soft Water : 50 %
Coolant : 50 %
Freezing Point : − 35°C (− 31°F)
Total Amount : 2.9 L (3.1 US qt)
• Tighten the drain bolt.
Torque - Water Pump Drain Bolt: 11 N·m (1.1 kgf·m, 95 in·lb)
• Fill the radiator up to the filler neck [A] with coolant.
NOTE
○Pour in the coolant slowly so that it can expel the air
from the engine and radiator.
• Check the cooling system for leaks. Not For Resale
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