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Tubular/ImmersionProblem SolversWatlow Solutions To CommonImmersion/Mold ControlHeater ProblemsMold control immersion heaterreplacement intervals can belengthened or heater problemseliminated by using the optimumheater technology. Check the listbelow to see if your plasticsprocessing can be improved.ProblemFailure from dry-fire conditions orsome sheath materials meltingFailure from scale build-upBurnt or melted power wiringFailure from low-liquid conditionHeater Solution• Use heaters with high temperature alloy sheath such as Incoloy ®• Lower the heater’s watt density, remove scale in a preventative maintenanceprogram or drain and refill heat transfer fluid per manufacturer’sre<strong>com</strong>mendations• Use proper gauge wire with appropriate temperature rated insulation perNEC; periodically disconnect power and tighten all electricalconnections• Check low liquid protection device; make sure the heater’s no-heatsection is at or below the outlet nozzle’s centerline160
W A T L O WTemperature SensorsThermocouplesManufactured to recognized agencystandards, Watlow thermocoupletemperature sensors deliver reliable,accurate temperature measurement.Stock Type J thermocouple sensorassemblies meet the most populardemands of the plastics processingindustry.Made-to-order and non-stock ANSIType E, K and T also available.AvailabilityAll stock thermocouple sensorslisted in the following pages areavailable for same day shipment.Made-to-OrderIf stock units do not meet yourapplication needs, Watlow Richmondcan custom manufacture to yourspecial requirements. Consult yourauthorized Watlow PlasticsDistributor for price and shipmentdetails.Injection MoldingTemperature Sensors161
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W A T L O WTable of ContentsThe pro
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W A T L O WIndustry SegmentOverview
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Barrel Hea
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Barrel Hea
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W A T L O WBarrel
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W A T L O WBarrel
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W A T L O WBarrel
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W A T L O WBarrel
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W A T L O WBarrel
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Hot RunnerNozzle Heaters</s
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W A T L O WHot RunnerNozzle <strong
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Page 152 and 153: Tubular/ImmersionOEM Cross Referenc
Page 162 and 163: Temperature SensorsThermocouplesSpr
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Page 183 and 184: W A T L O WPower ControllersDIN-A-M
Page 189 and 190: W A T L O WPower ControllersStyle B
Page 191 and 192: W A T L O WPower ControllersStyle C
Page 193 and 194: W A T L O WPower ControllersSystem
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Page 197 and 198: W A T L O WPower ControllersSERIES
Page 199 and 200: W A T L O WPower ControllersSolid S
Page 201 and 202: W A T L O WPower ControllersSolid S
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W A T L O WBarrel
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W A T L O WBarrel
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W A T L O WDie andFormer He
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W A T L O WDie and FormerHe
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Temperature SensorsRaytek ® Family
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Temperature SensorsCase HistoriesGr
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TemperatureControllers4-, 8-, 16-Lo
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TemperatureControllers4-, 8-, 16-Lo
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TemperatureControllersCPC400Specifi
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TemperatureControllersCPC400Orderin
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TemperatureControllers16-, 32-LoopM
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TemperatureControllers16-, 32-LoopM
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TemperatureControllersPPC-2000PPC-2
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TemperatureControllersSERIES F4SSet
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TemperatureControllersSERIES F4SSen
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TemperatureControllersSERIES PDFeat
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TemperatureControllersSERIES PDOrde
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TemperatureControllersANAWIN ® 3 H
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TemperatureControllersProblem Solve
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W A T L O WPower ControllersDIN-A-M
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W A T L O WPower ControllersE-SAFE
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W A T L O WPower ControllersSolid S
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W A T L O WPower ControllersSolid S
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W A T L O WPower ControllersAccesso
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W A T L O WPower ControllersProblem
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W A T L O WHeaters
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W A T L O WHeaters
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W A T L O WHeaters
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W A T L O WHeaters
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W A T L O W• Next day shipment on
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W A T L O WHeaters
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W A T L O WHeaters
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W A T L O WHeaters
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W A T L O WHeaters
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W A T L O WHeaters
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W A T L O WHeaters
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ThermoformingHeaters</stron
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W A T L O WHeaters
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ThermoformingHeaters</stron
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TemperatureControllersFor c
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TemperatureControllersFor c
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TemperatureControllersSERIES D8Spec
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TemperatureControllersSERIES D8Orde
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TemperatureControllersSERIES PDSing
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TemperatureControllersSERIES PDSing
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TemperatureControllersProblem Solve
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Temperature SensorsRaytek ® Family
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Temperature SensorsRaynger ® ST20/
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Temperature SensorsRaytek CIOrderin
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Temperature SensorsCase HistoryGrom
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Power ControllersDIN-A-MITE ® Fami
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Power ControllersE-SAFE RELAYSpecif
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Power ControllersSERIES CZRSpecific
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Power ControllersSolid State Relays
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Power ControllersSolid State Relays
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Power ControllersCase HistoryE-SAFE
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HeatersMI BandThe
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HeatersMI BandAppl
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HeatersThe RAYMAX
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HeatersThe RAYMAX
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HeatersCase Histor
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CapabilitiesSystem Integration• N
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CapabilitiesSystem IntegrationHigh
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HeatersCustom Cast
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HeatersThick FilmF
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HeatersTubularUse
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HeatersCase Histor
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HeatersCase Histor
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W A T L O WReference DataFormulas,
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Resources and InformationReference
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W A T L O WReference DataHeat Loss
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W A T L O WReference DataHeat Loss
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W A T L O WReference DataQuick Esti
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W A T L O WReference DataPower Cont
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W A T L O WReference DataWiring Pra
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W A T L O WThermocouple and Extensi
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