Barrel Heaters - Hasmak.com.tr

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CapabilitiesSystem Integration• NEC - National Electric Code• CSA - Canadian StandardsAssociation• CE - European Union Mark ofConformance• CENELEC - European Committeefor Electrotechnical Standardization• PED - European Union PressureEquipment Directive• BASEEFA - British ApprovalService for Electrical Equipment inFlammable Atmospheres• IEC - International ElectrotechnicalCommission• JIC - Joint Industrial Council• SEMI-S2 - SemiconductorEquipment and Materials InstituteTesting and ServicesWatlow can provide special testingand services for a variety of needs.These include:• Radiography• Charpy impact testing• Die penetrant testing• Hydrostatic pressure testing• Ultrasonic thickness testing• Magnetic particle testing• MTRs (Material Test Reports)• ASME calculations• Earthquake, stress or vibrationcalculations• PE stamp documents (ProfessionalEngineer)• Helium leak testing• Tensile testing• PMI (Positive Material Identification)testing• Post-weld heat treating• Chemical passivation• Electropolishing• Microscopic analysis• Brinell hardness testing• Special metal coatings fromthermal spray to galvanizingSummary of Product Capabilitiesand ServicesWatlow builds any system to suit yourneeds. We design and fabricatespecialty systems to simulate uniqueindustry needs. Some of thecapabilities available to build aWatlow process system include:• Complete fabrication of low alloycarbon steel through alloy 800, alloy600, alloy 20 and all exotic metals• Fabrication of special parts of withCNC machining, lathes, mills,plasma cutting and laser cutting• ASME Section IX welder and weldprocedure qualifications, ASME“U,” “S” and “R” stamps• Electrical control panel design andassembly. UL ® listed and CEcertified panels available• Full interconnection of varioussystem <strong>com</strong>ponents prior toshipment to minimize fieldinstallation difficulties• Design and fabrication of largersystems - heater sizes from singleelement, 20 watt assemblies to 600plus elements, 1016 mm (40 in.)flanges, to multi-vessel stackedsystems to 2.5 megawatt• Standard vessel fabrication up to1524 mm (60 in.) diameter and wallthickness from schedule five tospecialty plate rolled vessels over25.4 mm (1 in.) thick with lengthsup to 20 feet, larger sizes can alsobe provided• Ability to integrate valves, pumps,flow switches, strainers, expansionjoints, expansion tanks, level glass,level switches, blowers,<strong>com</strong>pressors, differential pressureswitches and all fluid flow<strong>com</strong>ponents as required• Specialize in high pressure andhigh temperature design includingpressures to 4500 psi and gasheating from cryogenic -226°C to982°C (-375°F to 1800°F)• Heater systems designed with bestheater for application. Low endtemperatures using silicone rubberheaters to ultra-high temperatureusing ceramic fiber heaters• Skid-mounting designing andfabrication• Piping design and fabrication• Fabrication of heating and controlsystems for all hazardous and nonhazardouslocations. CSA andCENELEC certified enclosures to1270 mm (50 in.) flange• Special cleaning proceduresincluding passivation andelectropolishing• Special finishing, blasting andpainting of <strong>com</strong>plete thermalsystems• Special packaging and crating fordomestic and export systems• Able to ship F.O.B. factory, F.O.B.U.S. port, ex-factory, C&Fdestination, CIF destination• Can coordinate all FreightForwarder shipping issues to insuresmooth and timely export• Complete I&M packages, drawings,nameplates in English or otherinternational languages as required• On-site technical reviews, training,<strong>com</strong>missioning, service by factoryengineers and local representatives374
W A T L O WCapabilitiesSystem IntegrationMulti-Zone Control Panel• Four Watlow 32MLS controllers• 128 total control loops• Four loops per zone• Two process and two alarm outputs• Emergency stop pushbutton• Interior lighting• NEMA 12 fan cooled cabinetEach zone contains• On-off selector switch with pilot light• Watlow DIN-A-MITE ® for power switching• Capacitors and resistors for Torodial heater coil22 Zone Control System• 75 kVA, 480V x 240V step-down transformer• Four C-Style DIN-A-MITE SCR power switching devices• Three Watlow MLS332 multi-loop controllers• Four Watlow SERIES 988 temperature controllers withremote set point• NEMA 12 skid-mounted cabinet• Main disconnect switch• 22 safety contactors• 22 sets of load fusing• Watt transducerControl SystemsCapabilitiesWater Heating System• Two 50kW heaters piped in parallel• 60 gpm pump• Solenoid valve• Isolation valve• Flow switches• High limit thermocouplesCompletely interconnected to control system consisting of:• Watlow SERIES 965s• Watlow SERIES 92s• Main disconnect• Mechanical contactors for power switching375
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W A T L O WTable of ContentsThe pro
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W A T L O WIndustry SegmentOverview
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Hot RunnerNozzle Heaters</s
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W A T L O WHot RunnerNozzle <strong
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• Same day shipment on all stock
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W A T L O WHot RunnerManifold <stro
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Tubular/ImmersionOEM Cross Referenc
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Tubular/ImmersionProblem SolversWat
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Temperature SensorsThermocouplesSpr
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Temperature SensorsThermocouplesRig
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Temperature SensorsThermocouplesMin
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W A T L O WPower ControllersDIN-A-M
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W A T L O WPower ControllersStyle B
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W A T L O WPower ControllersStyle C
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W A T L O WPower ControllersSystem
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W A T L O WPower ControllersE-SAFE
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W A T L O WPower ControllersSERIES
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W A T L O WPower ControllersSolid S
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Temperature SensorsRaytek ® Family
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Temperature SensorsCase HistoriesGr
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TemperatureControllers4-, 8-, 16-Lo
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TemperatureControllersCPC400Specifi
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TemperatureControllers16-, 32-LoopM
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TemperatureControllersPPC-2000PPC-2
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TemperatureControllersSERIES F4SSet
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W A T L O W• Next day shipment on
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Page 368 and 369: HeatersThe RAYMAX
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Page 372 and 373: HeatersCase Histor
Page 376 and 377: CapabilitiesSystem IntegrationHigh
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