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Biofuels in Perspective

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Biomass Digestion to Methane <strong>in</strong> Agriculture 183<br />

liquid phase (52 %) can be almost completely digested and that bagasse (48 % of the<br />

organic material) has a 50 % digestion efficiency, and know<strong>in</strong>g that 1 t of cane (with a<br />

COD of 168 kg <strong>in</strong> the liquid and 155 t <strong>in</strong> the solid phase) has a methane produc<strong>in</strong>g potential<br />

of (168 + 0.5*155)/4 = 61 kgCH4, with a power generat<strong>in</strong>g potential of 5*61 = 307 kWh.<br />

Combustion of the residual bagasse could yield another 77 kWh so that the total electric<br />

power production would be 384 kWh per t of cane or 65*384 = 25 MWh/ha.year or a constant<br />

production of 2,8 kW/ha. Depend<strong>in</strong>g on the demand for electric power, possibilities<br />

to generate it by other means and the price that can be paid for the commodity, this may be<br />

an <strong>in</strong>terest<strong>in</strong>g alternative. The perspective of grow<strong>in</strong>g plants for electric power generation<br />

is not limited to cane: other plants such as certa<strong>in</strong> types of cactus actually have a higher<br />

production potential of organic material per ha and can be grown <strong>in</strong> regions with much less<br />

favourable climate conditions and their composition (much less fibre) may allow a higher<br />

digestion efficiency.<br />

10.4 Biogas Production Configurations<br />

In the previous sections it was shown that the biogas production potential for renewable<br />

energy is very significant, although by itself it is <strong>in</strong>sufficient to substitute the ma<strong>in</strong> energy<br />

sources <strong>in</strong> the matrix that is presently used. The reactor configuration to be used to unleash<br />

the potential of energy production as biogas is of great importance, s<strong>in</strong>ce the <strong>in</strong>vestment<br />

<strong>in</strong> construction of the reactors represents a large fraction of the total production costs. The<br />

selection of the reactor configuration for anaerobic digestion of wastes depends first of all<br />

on its suspended solids content.<br />

10.4.1 Configurations for Wastewater Digestion<br />

For predom<strong>in</strong>antly liquid wastes (with less than, say, 1 g/l of settleable solids) such as<br />

stillage, it is convenient to use one of the so called high rate digestion systems, which are<br />

characterized by two ma<strong>in</strong> design characteristics: (1) there is a mechanism for retention<br />

or recirculation of sludge, so that a high mass of active microorganisms is ma<strong>in</strong>ta<strong>in</strong>ed <strong>in</strong><br />

the reactor and (2) <strong>in</strong>tense contact between <strong>in</strong>fluent organic material and the sludge mass<br />

is effected by appropriate measures of flow direction or mix<strong>in</strong>g of the reactor contents.<br />

The first measure effectively means that the retention time of the solids or sludge age<br />

becomes <strong>in</strong>dependent of the liquid retention time. This means that the sludge age rather<br />

than the liquid retention time is the relevant design parameter. Hence the wastes can be<br />

treated at very short liquid retention times as long as the sludge retention mechanism is<br />

able to ma<strong>in</strong>ta<strong>in</strong> an adequate sludge mass (compatible with the sludge age) <strong>in</strong> the reactor.<br />

The most well known high rate anaerobic digester is the UASB reactor (upflow anaerobic<br />

sludge blanket reactor, Lett<strong>in</strong>ga et al., 1980), which is schematically shown <strong>in</strong> Figure 10.9.<br />

The most characteristic device of the UASB is the phase separator, placed <strong>in</strong> the upper<br />

section and divid<strong>in</strong>g the reactor <strong>in</strong> a lower part, the digestion zone, and an upper part, the settl<strong>in</strong>g<br />

zone. The waste water is <strong>in</strong>troduced as uniformly as possible over the reactor bottom,<br />

passes through the sludge bed and enters <strong>in</strong>to the settl<strong>in</strong>g zone via the apertures between the<br />

phase separator elements and is uniformly discharged at the surface. The biogas produced

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