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Transend - Appendix 5 Renewal capital expenditure - Australian ...

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0BInvestment Evaluation Summary<br />

TNM-GS-809-0720<br />

This project also includes the installation of voltage transformers on each of the three 110 kV transmission lines that<br />

connect to Knights Road Substation to improve the reliability of electricity supply and to reduce the complexity of the<br />

associated transmission line protection schemes. Further details of the line voltage transformer installation program and<br />

the units that will be installed at Knights Road Substation are provided in the Voltage Transformer Asset Management<br />

Plan (TNM-PL-809-00614).<br />

4.3 CURRENT TRANSFORMERS<br />

The 110 kV current transformers in service at Knights Road Substation (15 single phase units) are Laur Knudsen type<br />

A8ZX units that were manufactured in 1962. A number of units at Knights Road Substation have been identified as<br />

having high percentage power factor readings. This type of current transformer utilises a silica gel breather that requires<br />

the transmission circuit to be removed from service for maintenance. This deficiency impacts adversely on transmission<br />

circuit availability.<br />

The Current Transformer Asset Management Plan (TNM-PL-809-0605) recommends that the Laur Knudsen type A8ZX<br />

current transformers be progressively replaced with current transformers installed with the dead-tank circuit breakers<br />

because they are generally in poor condition and require frequent maintenance in comparison to modern equivalent units.<br />

The current transformers will be 53 years old when decommissioned.<br />

The average preventive maintenance costs associated with 110 kV current transformers at Knights Road Substation is<br />

$5,500 per three phase set.<br />

4.4 DISCONNECTORS<br />

The 110 kV disconnectors installed at Knights Road Substation (14 units) are Stanger type DR2 units that were<br />

manufactured in 1962. Disconnectors A129A, A129B and A129C are mounted on girders approximately 12 metres<br />

above ground level. Girder mounted disconnectors cost more to maintain (an additional $300 per unit compared to<br />

pedestal mounted disconnectors) because of the additional equipment required to carry out the maintenance at height. It<br />

is also more difficult to assess the condition of girder mounted units from ground level. Generally, the Stanger type DR2<br />

disconnectors in service at Knights Road Substation are in a serviceable condition. Given that these disconnectors are<br />

operated well within their 800 amp capacity and have proven to be reasonably reliable, they will be refurbished and<br />

retained in service at this time. However, the girder mounted units will be replaced with new pedestal mounted units.<br />

This approach will reduce ongoing maintenance costs and enhance the ability to assess the condition of the units. It will<br />

also provide a number of spare units to sustain the disconnector population.<br />

The average maintenance costs associated with the 110 kV disconnectors is $2,200 per disconnector.<br />

Details of each disconnector type are provided in the Extra High Voltage Disconnector and Earth Switch Asset<br />

Management Plan (TNM-PL-809-0606).<br />

4.5 POST INSULATORS<br />

The 110 kV post insulators installed at Knights Road Substation (94 units) are NGK type P1141 units. These post<br />

insulators are a multi-piece construction that comprise individual insulators bolted together to achieve the required<br />

voltage rating. The multi-piece design post insulators are susceptible to mechanical failure in certain operating<br />

environments due to moisture freezing within the post insulator, causing the porcelain components to crack. <strong>Transend</strong><br />

has experienced a significant number of mechanical and electrical failures of EHV multi-piece post insulators over the<br />

past 10 years. The consequences of failure have included an increased safety risk to personnel working in switchyards,<br />

considerable disruption to electricity supply and the requirement for unplanned outages to facilitate replacement of post<br />

insulators.<br />

The Post Insulator Asset Management Plan (TNM-PL-809-0614) recommends that the NGK type P1141 post insulators<br />

at Knights Road Substation be replaced.<br />

4.6 110 KV BUS BAR PROTECTION<br />

The 110kV bus bar protection at Knights Road Substation is an electromechanical GEC Alstom type CAG scheme,<br />

installed in 1962. The CAG is a high impedance scheme, it therefore requires current transformer secondary circuits to<br />

© <strong>Transend</strong> Networks Pty Ltd 6 of 13

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