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M-Maxâ„¢ Series Adjustable Frequency Drive - Eaton Corporation

M-Maxâ„¢ Series Adjustable Frequency Drive - Eaton Corporation

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PID Controller, Actual Value Message FBV<br />

%<br />

P9.15<br />

P9.16<br />

FWD<br />

FBV<br />

1<br />

2<br />

Item<br />

Number Description<br />

1 Output frequency (Hz)<br />

2 Actual value (process variable PV)<br />

FWD: Start signal, clockwise rotating field.<br />

FBV: Actual value message, limit values exceeded (P9.15, P9.16).<br />

The upper and lower actual value limits (P9.15, P9.16) are<br />

“process messages”. They cannot be used for monitoring<br />

the actual value signal. FBV is not a fault message.<br />

When P5.1 (2.3) = 25, you can set the digital output or a<br />

signalling relay for the FBV.<br />

The FBV actual value message enables the M-Max PID<br />

controller to implement a direct “two-stage control”, as is<br />

commonly used for HVAC applications.<br />

Example: Ventilation system with two fans (frequency<br />

inverter). Under normal operating conditions, the<br />

maximum output power of fan 1 (M1) is sufficient<br />

to maintain the actual value (PV) at the reference<br />

value. When fan 1 is fully used and additional<br />

airflow is required, a second fan (M2) with<br />

constant power is a simple solution.<br />

t<br />

Parameters<br />

Block Diagram, Ventilation with “Two-Stage Control”<br />

FWD<br />

PV<br />

FBV<br />

Start<br />

1<br />

2<br />

Item<br />

Number Description<br />

1 <strong>Frequency</strong> inverter with PID controller for M1 fan motor<br />

2 Motor starter (frequency inverter, soft starter, contactor) for<br />

M2 fan motor<br />

FWD: Start signal drive 1.<br />

FBV: Actual value message of drive 1 for activating drive 2.<br />

Start: Start signal, drive 2.<br />

With the closed-loop control example shown here, the<br />

sequence is based on the signal diagram in the figure on this<br />

page. The process variables in the limit values are shown in<br />

percent (%). The output frequency (Hz) is shown<br />

superimposed in the same diagram.<br />

● Start of fan motor M1 with FWD signal. The actual value<br />

(PV) is below the limit value of P9.16. The FBV output<br />

(P5.1 [23 = 25]) then switches and fan motor M2 (Start)<br />

starts automatically<br />

● The actual value rises and reaches the upper limit (P9.15).<br />

The FBV output is automatically switched off (= fan M2<br />

Off). Fan M1 remains in operation and works in linear<br />

control mode. In a correctly set up system, this is the<br />

normal operating range<br />

● If the actual value drops below the limit value (P9.16), the<br />

FBV output is switched. and fan M2 is activated again to<br />

support fan M1<br />

● When the FWD signal is removed from frequency<br />

inverter 1, the inverter goes from RUN to STOP mode and<br />

decelerates the drive over the set ramp time<br />

● When frequency inverter 1 is stopped, the FBV output is<br />

automatically de-energized so that fan M2 also stops<br />

M-Max <strong>Series</strong> <strong>Adjustable</strong> <strong>Frequency</strong> <strong>Drive</strong> MN04020003E—April 2011 www.eaton.com 97<br />

M1<br />

M2<br />

0–10V/ 4–20 mA

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