M-Maxâ„¢ Series Adjustable Frequency Drive - Eaton Corporation

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M-Max Series Adjustable Frequency Drive List of Figures, continued Relay Outputs with Connection Examples, Control Relay with Suppressor Circuit . . . 42 Fixed Connection Cables at U >48V (Relay) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Connection Terminals of the Serial Interface and Microswitch S4 (Bus Terminating Resistor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Two-Wire RS485 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 MMX11...N_ Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 MMX12...F_ Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 MMX32, MMX34 and MMX35 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Operational Data Indicator (Operational) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Operation (RUN) via Control Signal Terminal (I/O) with Left Rotating Field (REV) (for example, –12.34 Hz) . . . . . . . . . . . . . . . . . . . . . . . . 51 Start-Stop Command with Maximum Setpoint Value Voltage, Acceleration Ramp 3s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Brief Instructions: Steps to the Motor Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Example of an Error Message (Undervoltage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Example of an Alarm Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 View of the Keypad with LCD Display, Function Keys and Interface (LCD = Liquid Crystal Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 LCD Display (Areas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Operational Data Indicator (Operational) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Parameter Menu (P1.1 = 1, Quick Configuration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Schematic Representation of Parameter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Analog Inputs AI1 and AI2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Example of Scaled Analog Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Example of Scaled Analog Input Signals with Offset . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Filter Time Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Digital Inputs for Source and Sink Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Control Logic Reaction to a Rising or Falling Edge (Source Type, Sink Type) . . . . . . . . 69 DI1 (FWD) + DI2 = REV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Example: Start Stop Impulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Analog Output AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Example: Control Level I/O Activated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Acceleration and Deceleration Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 S-Formed Curve for Acceleration and Deceleration Ramps . . . . . . . . . . . . . . . . . . . . . 82 Automatic Restart After Error Message (Two Start Attempts) . . . . . . . . . . . . . . . . . . . 83 Motor Parameters from Ratings Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Circuits (Delta, Star) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Motor Cooling Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Calculation of Motor Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Function Chart for OD (PID System Deviation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 PID Controller, Actual Value Message FBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Block Diagram, Ventilation with “Two-Stage Control” . . . . . . . . . . . . . . . . . . . . . . . . . 97 Fixed Frequencies FF1, FF2 and FF3 (= FF1 + FF2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Example: Activation of the Fixed Frequencies in the Factory Setting with Acceleration and Deceleration Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Example A, Program Cycle Executed Once (P10.9 = 1, P10.10 = 0) . . . . . . . . . . . . . . 102 Example B, Program Cycle Executed Once (P10.9 = 1, P10.10 = 192) . . . . . . . . . . . . 103 Example C, Program Cycle Executed Once in Steps (P10.9 = 2, P10.10 = 0) . . . . . . . 104 vi M-Max Series Adjustable Frequency Drive MN04020003E—April 2011 www.eaton.com
List of Figures, continued V/Hz-Characteristic Curve (P11.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Speed Behavior without Slip Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Equivalent Circuit Diagram for an Asynchronous Motor . . . . . . . . . . . . . . . . . . . . . . . . 108 Speed Behavior with Slip Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Regenerative Braking with External Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Mechanical Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Logic Linking of A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Roller Conveyor with Rotary Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Stop Function with Two Different Deceleration Times . . . . . . . . . . . . . . . . . . . . . . . . . 122 Operational Data Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Modbus Network with M-Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Data Exchange Between Master and Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Dimensions and Frame Sizes (FS = Frame Size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 M-Max Series Adjustable Frequency Drive M-Max Series Adjustable Frequency Drive MN04020003E—April 2011 www.eaton.com vii
Page 1: M-Max Series Adjustable Frequency D
Page 4 and 5: M-Max Series Adjustable Frequency D
Page 18 and 19: About this Manual Input Supply Volt
Page 20 and 21: M-Max Series Overview Component Ide
Page 22 and 23: M-Max Series Overview Nameplate Rat
Page 24 and 25: M-Max Series Overview Examples Labe
Page 26 and 27: M-Max Series Overview General Rated
Page 28 and 29: M-Max Series Overview Power Connect
Page 30 and 31: M-Max Series Overview Block Diagram
Page 32 and 33: M-Max Series Overview Proper Use Th
Page 34 and 35: Engineering Engineering Introductio
Page 36 and 37: Engineering Voltage Balance Because
Page 38 and 39: Engineering The leakage current to
Page 40 and 41: Engineering Motor and Circuit Type
Page 42 and 43: Installation Installation Introduct
Page 44 and 45: Installation Dismantling from Mount
Page 46 and 47: Installation EMC-Compliant Setup (E
Page 48 and 49: Installation Connection to Power Se
Page 50 and 51: Installation Arrangement and Connec
Page 52 and 53: Installation Connection on Control
Page 54 and 55: Installation Control Signal Termina
Page 56 and 57: Installation Analog Outputs The fre
Page 58 and 59:
Installation Digital Outputs (Relay
Page 60 and 61:
Installation Block Diagrams The fol
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Installation MMX32, MMX34 and MMX35
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Operation Operation Commissioning C
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Operation Commissioning with Contro
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Operation Start-Stop Command with M
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Error and Warning Messages Error an
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Error and Warning Messages List of
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Parameters Parameters Control Unit
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Parameters Setting Parameters The f
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Parameters Parameter Menu (PAR) You
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Parameters Quick Start Parameter Gu
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Parameters Analog Input (P2) In par
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Parameters Filter Time Constant The
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Parameters Digital Inputs PNU ID Ac
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Parameters Digital Inputs, continue
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Parameters Digital Inputs, continue
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Parameters Digital Outputs (P5) The
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Parameters Digital Outputs, continu
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Parameters Drives Control (P6) In t
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Parameters Drives Control, continue
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Parameters Drives Control, continue
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Parameters Motor (P7) For optimal o
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Parameters Protective Functions (P8
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Parameters Motor Heat Protection (P
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Parameters Protective Functions, co
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Parameters PID Controller, continue
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Parameters Activating/Deactivating
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Parameters Fixed Frequency Setpoint
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Parameters Sequence Control The seq
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Parameters Example A P10.9 = 1: Exe
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Parameters Example C Comparable exa
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Parameters V/Hz-Characteristic Curv
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Parameters On the constant three-ph
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Parameters Braking (P12) In paramet
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Parameters Braking, continued PNU I
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Parameters Braking, continued PNU I
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Parameters Logic Function (P13) The
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Parameters Logic Function, continue
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Parameters Second Parameter Set, co
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Parameters Example 2 Stop function
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Parameters System Parameter, contin
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Parameters Operational Data Indicat
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Parameters Setpoint Input (REF), co
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Serial Interface (Modbus RTU) Modbu
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Serial Interface (Modbus RTU) Struc
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Serial Interface (Modbus RTU) Data
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Serial Interface (Modbus RTU) Gener
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Serial Interface (Modbus RTU) Expla
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Appendix A Appendix A Special Techn
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Appendix A Device Series MMX32 MMX3
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Appendix A Device Series MMX35 MMX3
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Appendix A Dimensions and Frame Siz
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Appendix A Quick Start Parameter Gu
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Appendix A All Parameters When firs
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Appendix A Digital Input, continued
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Appendix A Digital Output, continue
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Appendix A Motor Access FS PNU ID R
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Appendix A Fixed Frequencies Access
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Appendix A Braking Access FS PNU ID
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Appendix A Second Parameter Set Acc
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Appendix A System Parameters, conti
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Eaton’s Electrical Sector is a gl
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M-Maxâ„¢ Series Adjustable Frequency Drive - Eaton Corporation

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