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HVAC Control in the New Millennium.pdf - HVAC.Amickracing

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<strong>HVAC</strong> <strong>Control</strong> <strong>in</strong> <strong>the</strong> <strong>New</strong> <strong>Millennium</strong>Recently, some companies have turned to neural network models,which are useful for deal<strong>in</strong>g with complex situations. As plant operatorsga<strong>in</strong> confidence <strong>in</strong> this relatively new technology, <strong>the</strong>y are even beg<strong>in</strong>n<strong>in</strong>gto use it for real-time plant control.Some <strong>in</strong>dustries have used predictive control technology, referredto as model predictive control (MPC), for over 20 years us<strong>in</strong>g l<strong>in</strong>earmodel<strong>in</strong>g techniques. The <strong>in</strong>creas<strong>in</strong>g complexity of some plants has ledto <strong>the</strong> development of nonl<strong>in</strong>ear models.A hybrid alternative to <strong>the</strong>se complex, nonl<strong>in</strong>ear models, is a l<strong>in</strong>earmodel comb<strong>in</strong>ed with <strong>the</strong> learn<strong>in</strong>g capability of neural networks tha<strong>the</strong>lps <strong>the</strong> system cope with real-world nonl<strong>in</strong>earities.A neural network controller does not know how to treat data thatis outside <strong>the</strong> range of data collected <strong>in</strong> its tra<strong>in</strong><strong>in</strong>g or open-loop mode.The hybrid system provides a l<strong>in</strong>ear system that takes over control whenparameters are outside <strong>the</strong> neural network’s range.A power plant near Warsaw, Poland, recently <strong>in</strong>stalled and testedsuch a hybrid system. The Ostroleka power plant near Warsaw, Poland,is one of <strong>the</strong> first to apply a hybrid neural network MPC system with anAspen Target MPC controller us<strong>in</strong>g a nonl<strong>in</strong>ear state-space model <strong>in</strong>tegratedwith a neural network model.The plant uses three wall-fired boilers with pulverized coal. Sixsets of low NO x burners are <strong>in</strong>stalled <strong>in</strong> each of four elevations. After aperiod of open-loop tra<strong>in</strong><strong>in</strong>g <strong>the</strong> MPC was placed <strong>in</strong> closed-loop operationwith <strong>the</strong> follow<strong>in</strong>g results:• NO x decreased 15 to 25%,• Boiler efficiency <strong>in</strong>creased 0.1 to 0.5%,• LOI (carbon loss on ignition) decreased from 5% to 3%, and• Cool<strong>in</strong>g water consumption reduced by up to 5%.The controls also demonstrated robust response to extraord<strong>in</strong>ary events.Burner Management SystemsTo ensure that modern power plants have <strong>the</strong> capability to respondpromptly to any load demand, new burner management systems(BMSs) provide <strong>the</strong> programmable control needed to operate burnersand igniters for gas or oil fir<strong>in</strong>g. They also provide <strong>the</strong> highest available©2001 by The Fairmont Press, Inc. All rights reserved.

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