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HVAC Control in the New Millennium.pdf - HVAC.Amickracing

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Artificial Intelligence, Fuzzy Logic and <strong>Control</strong>level of safety for automatic control and monitor<strong>in</strong>g of start-up, operation,and shutdown of <strong>the</strong> boiler.In Melbourne, Australia, a new BMS was <strong>in</strong>stalled at <strong>the</strong> <strong>New</strong>portPower Station. The strategy was to upgrade <strong>the</strong> 1980s stand-alone combustioncontrols us<strong>in</strong>g a new distributed control system (DCS). The tight<strong>in</strong>tegration planned for <strong>the</strong> two systems was simplified by <strong>the</strong> flexibility<strong>in</strong> <strong>the</strong> BMS design, which also can operate <strong>in</strong>dependently of <strong>the</strong> DCS.There is a total of 60 burner elements, with each element requir<strong>in</strong>g<strong>in</strong>dividual control and monitor<strong>in</strong>g with a high level of requirementsrelated to safety. A QUADLOG safety system from Moore Process AutomationSolutions was used. It has a one-out-of-two-diagnostic (1oo2D)redundant architecture. In <strong>the</strong> 1oo2D redundant architecture, <strong>the</strong>re aretwo processors, each with its own backplane and <strong>in</strong>frastructure.The PC-based programm<strong>in</strong>g software runs on W<strong>in</strong>dows NT andprovides an <strong>in</strong>tuitive, user-friendly graphical configuration. There is achoice of several programm<strong>in</strong>g languages: ladder logic, function blocks,sequential charts, or structured text. The graphical configuration capabilitysaves hours when mak<strong>in</strong>g on-l<strong>in</strong>e changes. The system is fullyself-document<strong>in</strong>g and <strong>the</strong> high availability of <strong>the</strong> system results <strong>in</strong>higher plant availability.If <strong>the</strong> on-l<strong>in</strong>e diagnostics detect a failure <strong>in</strong> one system, <strong>the</strong> o<strong>the</strong>rsystem automatically assumes control and <strong>the</strong> safety system rema<strong>in</strong>savailable. The control and I/O modules fit <strong>in</strong>to slots with 10 to a rack.There are four racks assigned to purge and fuel safety, and 8 assigned to<strong>the</strong> burners and igniters. The racks are connected to a LAN, along witha workstation located near <strong>the</strong> racks and 2 workstations located <strong>in</strong> <strong>the</strong>control room.Each of <strong>the</strong> 20 gas burners, 20 oil burners, and 20 igniters has itsown flame detection system, valves, limit switches, air dampers, ando<strong>the</strong>r equipment. The overall safety system has four burner subsystems:• igniter fuel trip,• gas fuel trip,• oil fuel trip, and• master fuel trip.All failure modes are predeterm<strong>in</strong>ed <strong>in</strong> <strong>the</strong> hardware and firmware to afail-safe condition. Alarms are used to identify <strong>the</strong>m.The application software for sequenc<strong>in</strong>g operations allows a s<strong>in</strong>gle©2001 by The Fairmont Press, Inc. All rights reserved.

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