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HVAC Control in the New Millennium.pdf - HVAC.Amickracing

HVAC Control in the New Millennium.pdf - HVAC.Amickracing

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Heat, Ventilation and Damper <strong>Control</strong> Trendsdecl<strong>in</strong>e <strong>in</strong> price, size, and <strong>in</strong>creases <strong>in</strong> performance. This will cause <strong>the</strong>mto dom<strong>in</strong>ate <strong>the</strong> market at <strong>the</strong> expense of stepper motors. Stepper motorswill still have <strong>the</strong>ir applications due to stepper drive technology<strong>in</strong>novations.Stepper motors are improv<strong>in</strong>g and <strong>the</strong>y have <strong>the</strong>ir advantages anddisadvantages. They <strong>in</strong>itially became popular because <strong>the</strong>y ran openloop and were simple to apply. No feedback loop was needed. The controllerjust sends <strong>the</strong> proper number of pulses and <strong>the</strong>n goes to thisposition. Once <strong>in</strong> position <strong>the</strong>y do not hunt, as servos can. However,<strong>the</strong>y have some peculiar dynamics, and under certa<strong>in</strong> conditions andspeeds can become unstable. If <strong>the</strong>y miss steps, <strong>the</strong> system is out ofposition until reset.Microstepp<strong>in</strong>g is a way to <strong>in</strong>crease <strong>the</strong> number of positions that astep motor can assume. It has been ref<strong>in</strong>ed by <strong>the</strong> Compumotor Divisionof Parker Hannif<strong>in</strong> <strong>in</strong> its OEMZ14 microstepp<strong>in</strong>g drive. This drive usesspecial damp<strong>in</strong>g circuits for Anti-Resonance and Electronic Viscositydamp<strong>in</strong>g. These are designed to defeat <strong>the</strong> step motor’s resonance effectsand stop any r<strong>in</strong>g<strong>in</strong>g that can occur after quick moves.There are several approaches to <strong>the</strong> missed-step problem. OrientalMotors’ Alpha Step system uses an <strong>in</strong>tegral encoder and automaticallyswitches to closed-loop control if <strong>the</strong> motor beg<strong>in</strong>s to lose synchronization.When <strong>the</strong> lost steps are made up, <strong>the</strong> system switches back to openloop.Compumotor uses ano<strong>the</strong>r approach to <strong>the</strong> synchronism problem.Its Gem<strong>in</strong>i series can recognize if <strong>the</strong> motor has stalled without a feedbackdevice, and <strong>the</strong> method is be<strong>in</strong>g extended to allow <strong>the</strong> step motorto operate closed loop.L<strong>in</strong>ear motors are ga<strong>in</strong><strong>in</strong>g <strong>in</strong> performance and popularity, and thistrend is likely to cont<strong>in</strong>ue. Their ability to elim<strong>in</strong>ate lead screws, gears,pulleys, and <strong>the</strong> associated complexity and backlash will <strong>in</strong>crease <strong>the</strong>iruse.L<strong>in</strong>ear motors are <strong>in</strong>creas<strong>in</strong>g <strong>in</strong> power, precision, and ease of use,while prices are decreas<strong>in</strong>g. This will cont<strong>in</strong>ue as l<strong>in</strong>ear motors prevailas <strong>the</strong> fastest grow<strong>in</strong>g motor segment.Network<strong>in</strong>gIntegrat<strong>in</strong>g motion control <strong>in</strong>volves more than mov<strong>in</strong>g <strong>the</strong> controland drive <strong>in</strong>to <strong>the</strong> same package or even mov<strong>in</strong>g <strong>the</strong>m <strong>in</strong>to <strong>the</strong> motor.Integration starts with communication and is focused on open systems.©2001 by The Fairmont Press, Inc. All rights reserved.

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