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Principles of naval engineering - Historic Naval Ships Association

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PRINCIPLES OF NAVAL ENGINEERINGconditions <strong>of</strong> load. The discharge pressure <strong>of</strong> themain feed pump is considerably higher than thepressure carried in theboiler steam drum. Provisionis made for the recirculation <strong>of</strong> waterfrom the main feed pump discharge back to thedeaerating feed tank, in order to protect the pumpfrom overheating at very low capacity.SAFETY AND CASUALTY CONTROLIn the event <strong>of</strong> a casualty to a component part<strong>of</strong> the propulsion plant, the principal doctrine tobe impressed upon operating personnel is theprevention <strong>of</strong> additional or major casualties.Under normal operating conditions, the safety <strong>of</strong>personnel and machinery should be given firstconsideration. Where practicable, the propulsionplant should be kept in operation by means<strong>of</strong> standby pumps, auxiliary machinery, andpiping systems. The important thing is to preventminor casualties from becoming major casualties,even if it means suspending the operation<strong>of</strong> the propulsion plant. It is better to stopthe main engines for a few minutes than to putthem completely out <strong>of</strong> commission, so thatmajor repairs are required to place them backinto operation. In case a casualty occurs, the <strong>of</strong>ficeror CPO in charge <strong>of</strong> the watch should benotified as soon as possible; he in turn mustnotify the OOD if there will be any effect on theship's speed or on the ability to answer bells.LOSS OF VACUUMThe major causes <strong>of</strong> a loss <strong>of</strong> vacuum are:excessive air leakage into the vacuum system,improper functioning <strong>of</strong> the air- removal equipment,improper drainage <strong>of</strong> condensate from thecondenser, insufficient flow <strong>of</strong> circulating water,and high injection temperature.1. EXCESSIVE AIR LEAKAGE INTO THEVACUUM SYSTEM may be caused by:a. Insufficient gland sealing steam.b. Vent valve on idle condensate pumpopen.c. Loop- seal filling valve open.d. Bypass valve on drain tank open.e. Drain tank float valve stuck open.f. Taking make-up feed from empty feedbottom.g. Leakage <strong>of</strong> flanges, fittings, or valvestem packings under vacuum.2. IMPROPER FUNCTIONING OF THE AIR-REMOVAL EQUIPMENT may be due to:a. Insufficient steam to the air ejectors.b. Foreign matter lodged in the air ejectornozzle(s).c. Erosion <strong>of</strong> the air ejector nozzle, overa period <strong>of</strong> time.3. IMPROPER DRAINAGE OF CONDEN-SATE FROM THE CONDENSER may becaused by:a. Low speed <strong>of</strong> condensate pump, indicatingmalfunctioning <strong>of</strong> the pump'sspeed-limiting governor.b. Condensate pump air-bound because<strong>of</strong> the vent connection from the firststage being closed or not opened wide,4. INSUFFICIENT FLOW OF CIRCULATINGWATER may be caused by:a. Improper adjustment <strong>of</strong> the overboarddischarge valve (the main injectionvalve being wide open whenever thecondenser is under vacuum).b. Inadequate speed <strong>of</strong> the main circulatingpump.c. Plugged tubes, resulting from mud,shells, small fish, or kelp beingtrapped against the injection strainerbars or in the inlet water chest.d. Air trapped in condenser.5. HIGH INJECTION TEMPERATUREBasically, the injection temperature limitsthe maximum vacuum (minimum absolute pressure)obtainable in a specific plant, assuming thecondenser, associated equipment, and pipingunder vacuum to be clean and properly operated.Whenever there is a loss <strong>of</strong> vaccum, the firststep in correcting the trouble is to locate thecause <strong>of</strong> the casualty. The major possible causesare so numerous that no attempt will be made tolist the proper action required for each one. Therequired action may be very simple, suchas closing the loop seal filling valve, or it maybe much more complicated, such as leaning themain condenser or replacing air ejector nozzles.SALT WATER LEAKAGEINTO CONDENSERIf a condenser salinity indicator shows a risein the chloride content, the source <strong>of</strong> the contaminationmust be determined immediately. To locatethese sources, test the fresh water fromdifferent units in the system by checking theproper salinity indicators (if installed) and by356I

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