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Challenges and Opportunities for Innovation in the Public Works ...

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calculated <strong>in</strong> <strong>the</strong> database by multiply<strong>in</strong>g material quantities by<br />

historical craft <strong>in</strong>stallation labor rates <strong>and</strong> craft hourly wage<br />

rates.<br />

Stone & Webster uses COMANDS <strong>in</strong> two modes: on Stone & Webster<br />

designed projects <strong>and</strong> projects designed by o<strong>the</strong>r eng<strong>in</strong>eer<strong>in</strong>g<br />

companies.<br />

In <strong>the</strong> first mode, projects are designed <strong>and</strong> eng<strong>in</strong>eered <strong>in</strong> CATIA 3-<br />

D graphics. The project database is developed simultaneously.<br />

Draw<strong>in</strong>gs are generated by project<strong>in</strong>g a solid geometry image <strong>in</strong>to a<br />

2-D w<strong>in</strong>dow. Notes <strong>and</strong> dimensions are <strong>the</strong>n added. Construction<br />

personnel <strong>the</strong>n use this <strong>in</strong><strong>for</strong>mation to develop <strong>the</strong> COMANDS<br />

database.<br />

In <strong>the</strong> second mode, <strong>the</strong> project is designed by o<strong>the</strong>rs. Threedimensional<br />

models <strong>and</strong> <strong>the</strong> database are <strong>the</strong>n developed from <strong>the</strong><br />

design draw<strong>in</strong>gs. The draw<strong>in</strong>gs are loaded <strong>in</strong>to CATIA by<br />

construction, estimat<strong>in</strong>g, <strong>and</strong> schedul<strong>in</strong>g eng<strong>in</strong>eers. Experience has<br />

shown that <strong>in</strong><strong>for</strong>mation can be modeled from 2-D draw<strong>in</strong>gs very<br />

rapidly. The boiler build<strong>in</strong>g of a 150 MW pulverized coal power<br />

plant was modeled <strong>in</strong> three weeks by two eng<strong>in</strong>eers. The model<br />

<strong>in</strong>cluded <strong>the</strong> structural steel columns <strong>and</strong> beams, <strong>the</strong> boiler, all<br />

major equipment, pip<strong>in</strong>g, HVAC duct, cable tray, <strong>and</strong> plat<strong>for</strong>ms. The<br />

model<strong>in</strong>g ef<strong>for</strong>t simulates construction <strong>in</strong> <strong>the</strong> field <strong>and</strong><br />

familiarizes <strong>the</strong> participants with <strong>the</strong> project's scope of work.<br />

S<strong>in</strong>ce all components have to fit toge<strong>the</strong>r <strong>in</strong> <strong>the</strong> 3-D model, <strong>the</strong><br />

design is verified prior to start of actual construction<br />

activities, with constructibility analysis, value eng<strong>in</strong>eer<strong>in</strong>g, <strong>and</strong><br />

<strong>in</strong>terference identification be<strong>in</strong>g conducted concurrently.<br />

S<strong>in</strong>ce COMANDS is used as a construction tool, <strong>the</strong> level of detail<br />

that is required <strong>in</strong> <strong>the</strong> 3-D model need only be at <strong>the</strong> level that<br />

project management chooses to monitor <strong>the</strong> construction activities.<br />

Model<strong>in</strong>g to <strong>the</strong> nuts <strong>and</strong> bolts level would be extremely time<br />

consum<strong>in</strong>g, whereas a build<strong>in</strong>g block model would not provide<br />

sufficient detail to be useful. Stone & Webster models to <strong>the</strong><br />

level of detail that is identified <strong>in</strong> <strong>the</strong> project's work breakdown<br />

structure (WBS). The WBS account/activity list identifies this<br />

level of detail. An activity can be tracked at a system level; <strong>for</strong><br />

example, "Install Feedwater Pip<strong>in</strong>g <strong>and</strong> Test<strong>in</strong>g." It can also be<br />

tracked at a component level where each account is identified <strong>in</strong><br />

<strong>the</strong> <strong>in</strong>stallation process; <strong>for</strong> example, 10 <strong>in</strong>ch carbon steel pipe,<br />

pipe supports, weld<strong>in</strong>g, valves, pa<strong>in</strong>t<strong>in</strong>g, <strong>in</strong>sulation, test<strong>in</strong>g, <strong>and</strong><br />

turnover. As a rule all civil <strong>and</strong> structural activities are<br />

modeled to <strong>the</strong> level of detail <strong>in</strong> <strong>the</strong> design. This <strong>in</strong>cludes<br />

excavation, backfill, foundations, slabs, walls, <strong>and</strong> structural<br />

steel. Mechanical equipment has been modeled as it physically<br />

exists <strong>and</strong> as volumetric blockouts. Pipe has been modeled with <strong>and</strong><br />

without valves <strong>and</strong> fitt<strong>in</strong>gs. Electrical equipment is modeled as<br />

equipment blockouts, <strong>and</strong> cable tray is routed dimensionally<br />

35

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