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Challenges and Opportunities for Innovation in the Public Works ...

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materials were <strong>in</strong>cluded <strong>in</strong> <strong>the</strong> bid packages to <strong>the</strong> prospective pipe<br />

fabricators, along with <strong>the</strong> orthographic draw<strong>in</strong>gs.<br />

When <strong>the</strong> F<strong>in</strong>est Hour construction schedule was completed, it was<br />

downloaded to DXF <strong>for</strong>mat <strong>and</strong> uploaded <strong>in</strong>to <strong>the</strong> model<strong>in</strong>g package.<br />

The sequence model steps were placed around <strong>the</strong> schedule, match<strong>in</strong>g<br />

time frame <strong>and</strong> logic. The result is a document that provides all<br />

of <strong>the</strong> logic <strong>and</strong> detail of <strong>the</strong> schedule <strong>and</strong> a 3-D graphic<br />

representation of <strong>the</strong> project (Figure 4).<br />

Three months prior to <strong>the</strong> start of <strong>the</strong> outage, <strong>the</strong> client delayed<br />

<strong>the</strong> duct <strong>and</strong> scrubber modifications <strong>for</strong> approximately 18 months.<br />

Bus<strong>in</strong>ess reasons were cited <strong>for</strong> <strong>the</strong> postponement, as well as<br />

extensive boiler modifications scheduled dur<strong>in</strong>g <strong>the</strong> same time<br />

period <strong>and</strong> labor shortages <strong>in</strong> <strong>the</strong> area.<br />

Prior to this announcement, Stone & Webster was awarded <strong>the</strong> boiler<br />

modification construction work. This consisted of boiler water<br />

wall panel replacement, asbestos removal, hot reheat pipel<strong>in</strong>e<br />

replacement, coal pulverizer refurbishment, <strong>and</strong> <strong>the</strong> replacement of<br />

six feedwater heat exchangers.<br />

Construction Specialists responded to this sudden change <strong>in</strong> scope<br />

by aga<strong>in</strong> utiliz<strong>in</strong>g <strong>the</strong> 3-D model<strong>in</strong>g system. Facilities <strong>in</strong>cluded <strong>in</strong><br />

<strong>the</strong> new contract were fully modeled us<strong>in</strong>g <strong>the</strong> owner's design<br />

draw<strong>in</strong>gs, clarify<strong>in</strong>g <strong>the</strong> scope of work <strong>and</strong> verify<strong>in</strong>g prelim<strong>in</strong>ary<br />

<strong>in</strong>stallation scenarios.<br />

The model also proved to be <strong>in</strong>valuable when 3 weeks prior to <strong>the</strong><br />

start of <strong>the</strong> boiler modification outage, <strong>the</strong> owner requested that<br />

<strong>the</strong> two exist<strong>in</strong>g precipitators be removed <strong>and</strong> replaced with duct<br />

work. Us<strong>in</strong>g <strong>the</strong> design model, Stone & Webster's eng<strong>in</strong>eers were<br />

able to select newly fabricated duct sections, previously designed<br />

<strong>for</strong> use <strong>in</strong> <strong>the</strong> modified duct work arrangement, as transition pieces<br />

<strong>in</strong> <strong>the</strong> precipitator area. Supports were designed as a comb<strong>in</strong>ation<br />

of <strong>the</strong> exist<strong>in</strong>g precipitator support steel <strong>and</strong> temporary support<br />

modules. The ends of <strong>the</strong> transition pieces were modified to<br />

connect <strong>the</strong> assembly to <strong>the</strong> exist<strong>in</strong>g boiler duct <strong>and</strong> <strong>the</strong> scrubber<br />

duct. The temporary modification design was completed <strong>in</strong> only 4<br />

weeks after notification.<br />

These models also proved valuable on <strong>the</strong> jobsite <strong>in</strong> familiariz<strong>in</strong>g<br />

new construction personnel with <strong>the</strong> project. In <strong>the</strong> Spr<strong>in</strong>g of<br />

1992, duct <strong>and</strong> scrubber outage plann<strong>in</strong>g <strong>and</strong> schedul<strong>in</strong>g will beg<strong>in</strong><br />

aga<strong>in</strong>.<br />

43

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