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HYDRAULIC FLUID 68-7<br />

68.1 MAJOR USES AND COMPOSITION<br />

68.1.1 Major Uses<br />

Hydraulic fluids are used in all kinds of applications but<br />

especially in machinery that moves or lifts objects. Aircraft,<br />

automobiles, trucks, forklifts, compressors, garden tractors <strong>and</strong> many<br />

others all use hydraulic fluids in their hydraulic components to<br />

magnify a relatively small force to do useful work. Automobiles need<br />

hydraulic fluids as transmission <strong>and</strong> brake fluids, while supersonic jet<br />

<strong>and</strong> commercial aircraft uae them in l<strong>and</strong>ing gear <strong>and</strong> other equipment<br />

(21).<br />

68.1.2 Composition<br />

Traditionally, most hydraulic fluida have been mineral base oils,<br />

specifically those high in paraffins. Their advantages include<br />

stability to oxidation <strong>and</strong> good resistance to foaming <strong>and</strong> wear.<br />

Another major advantage of mineral base fluids over synthetics is their<br />

lower cost (1823,1824).<br />

The development of synthetic hydraulic fluids arose from the need<br />

for fluids with a greater range of operating temperatures. Synthetic<br />

hydraulic fluids such as the phosphate esters provide excellent fire<br />

resistance, increasing the maximum operating temperature by perhaps<br />

15O'C over mineral oils. In most aircraft, hydraulic lines pass close<br />

to high temperature parts while high altitudes <strong>and</strong> speeds can produce<br />

temperatures well below 0-C. Commonly, temperatures can range from<br />

-53'C to 260'C (1824). It is this range of operating temperatures that<br />

dictates the type of fluid <strong>and</strong> additives used. Under these conditions,<br />

synthetic fluids of high autoignition temperatures <strong>and</strong> superior<br />

temperature-viscosity characteristics are used especially if there is<br />

the possibility of fluid leakage or spray on or near hot surfaces.<br />

Table 68-1 provides a list of typical hydraulic fluids including<br />

mineral base <strong>and</strong> synthetic base fluids.<br />

Mineral base <strong>and</strong> synthetic base hydraulic fluids are fortified<br />

with approximately O-20 volume percent additives (1825), which in most<br />

cases are identical to those used in the crankcase oils (see Chapter<br />

69, Table 69-2). The most common additives in hydraulic fluids are<br />

used to modify physical/chemical characteristics: they include<br />

viscosity improvers, inhibitors of ruat <strong>and</strong> corrosion, <strong>and</strong> inhibitors<br />

of wear, foaming <strong>and</strong> oxidation. Generally, detergent use is minimal<br />

(21,1823,1824). Tables 68-2 <strong>and</strong> 68-3 List reported hydraulic<br />

oil/lubricating oil base stocks <strong>and</strong> their additives.<br />

6/87

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