4.3 Case Study: <strong>investment</strong> in an incinera<strong>to</strong>r with energy recovery4.3.1 Project definition and option analysisA municipality proposes <strong>to</strong> build a new incineration plant <strong>to</strong> treat <strong>to</strong>gether urban and any special (notrecycled) waste. The plant recovers energy in the form <strong>of</strong> electricity and heat with the latter used forindustries and houses by means <strong>of</strong> an existing district heating net. Some recyclable waste components areselected and recovered in the plant before burning. The project takes place in a convergence region in aCountry not eligible for the Cohesion Fund.The service catchment area consists <strong>of</strong> an urban area <strong>of</strong> about 600,000 inhabitants. The design capacity <strong>of</strong>the furnace is fixed at 300,000 <strong>to</strong>ns <strong>of</strong> <strong>to</strong>tal waste per year. The plant will take up a <strong>to</strong>tal area <strong>of</strong> 16,200square meters.The Municipality will choose a private partner by means <strong>of</strong> a BOT (Build-Operate-Transfer) tender. TheBOT horizon is fixed at 30 years, including time for design, erection, start-up, and operating <strong>of</strong> the plant.The urban solid waste <strong>of</strong> the <strong>to</strong>wn is currently disposed <strong>of</strong> in a landfill, now at the end <strong>of</strong> its operationallife and without any possibility <strong>of</strong> capacity extension. So, the do-nothing scenario was discarded at thebeginning <strong>of</strong> the project. An alternative <strong>to</strong> the present project, analysed during the feasibility study, is theconstruction <strong>of</strong> a new landfill. This infrastructure may be located at different sites, but all <strong>of</strong> these arerather distant from the collection sites for municipal solid waste. This alternative was deleted foreconomic reasons.Finally, various plant locations were tested and different technological solutions for the incineration <strong>of</strong>waste and the production <strong>of</strong> energy were analysed, the best solution being the one assessed below.4.3.2 Financial analysisAlthough in this case study the owner <strong>of</strong> the infrastructure (the Municipality) is different from theopera<strong>to</strong>r (the private partner <strong>of</strong> BOT assignment), a consolidated financial analysis is conducted from thepoints <strong>of</strong> view <strong>of</strong> both owner and opera<strong>to</strong>r.The horizon <strong>of</strong> the analysis is assumed <strong>to</strong> be 30 years, which also coincides with the horizon <strong>of</strong> the BOT.The financial discount rate is 5%, expressed in real terms. In the analysis, constant prices are used, andcorrections are entered for changes in the relative prices. Such adjustments are undertaken by assuming anaverage annual inflation rate <strong>of</strong> 2.0% and also by taking in<strong>to</strong> account fac<strong>to</strong>rs <strong>of</strong> growth or marginaldecrease in prices <strong>of</strong> some services and some operating costs (see below). A separate analysis will checkthe sensitivity <strong>of</strong> the project <strong>to</strong> relative price changes.The production <strong>of</strong> the incinera<strong>to</strong>r, assumed <strong>to</strong> be constant over the analysis horizon, is 270,000 t/y (<strong>to</strong>nsper year) <strong>of</strong> urban waste plus 13,500 t/y <strong>of</strong> other waste deriving from commercial activities and/orhandicrafts existing in the <strong>to</strong>wn. The treatment <strong>of</strong> the latter wastes is more expensive than that <strong>of</strong> theurban wastes, but their incineration produces more energy per burnt <strong>to</strong>n.The cost <strong>of</strong> the <strong>investment</strong>, at current prices, is set at €190,809,000 64 , broken-down as shown in table 3.26.The <strong>investment</strong> realization (design, licensing, erection) lasts 3 years. The start-up phase, lasting 6 months,will begin in the fourth year, when the production is assumed <strong>to</strong> be half <strong>of</strong> the regime’s production.The components with a short lifetime (50% <strong>of</strong> the equipment costs) will be replaced once in the analysishorizon, at the end <strong>of</strong> life (15 years 65 ). The calculation is carried out by introducing, for simplicity’s sake,the whole replacement cost <strong>of</strong> the aforementioned components in the nineteenth year 66 (€72,383,000). Theplant site will be cleared and decontaminated at the end <strong>of</strong> the operational period, set at the project646566All figures are net <strong>of</strong> VAT.In accordance with the technical data from literature.The nineteenth year has been determined taking in<strong>to</strong> account three years <strong>of</strong> plant construction plus 15 years <strong>of</strong> economic life.156
horizon. These costs, allocated in the last year (30th) <strong>of</strong> the analysis period, are assumed <strong>to</strong> be €32,697,000.Table 4.26 Distribution <strong>of</strong> the <strong>investment</strong> cost categories in time horizon (thousand <strong>of</strong> Euros)Investment costs (current prices) Total 1 2 3Feasibility study, design, work management, licensing, tendercosts etc.8,796 6,980 0 1,816Land expropriation 2,242 1,485 757 0Buildings 75,143 0 57,342 17,801Equipments (furnaces, boiler, electric genera<strong>to</strong>r, controls…) 104,628 0 41,355 63,273Total <strong>investment</strong> 190,809 8,465 99,454 82,890The <strong>investment</strong> is financed 67 by public funds (ERDF and national or regional government funds) and byfunds provided by the private partner. According <strong>to</strong> the maximum Community contribution (see below) 68,the requested co-financing EU grant is €58,580,000 (30.7% <strong>of</strong> <strong>to</strong>tal <strong>investment</strong> costs without VAT). Anamount <strong>of</strong> €82,585,000 (43.3% <strong>of</strong> <strong>to</strong>tal <strong>investment</strong> costs without VAT) is provided by a nationalgovernment fund. The private financing (€125,842,000) is given by private equity (€52,921,000) and byloan (€72,921,000). The loan has a 5% interest rate with an amortization period <strong>of</strong> 10 years.The operation and maintenance (O&M) costs, excluding VAT (when applicable), <strong>of</strong> the infrastructure(running normally) are as follows:- labour costs: 12 skilled employees (at 36,000 €/person per year) and 58 non-skilled employees (at21,600 €/person per year) are assumed; an overall real growth rate <strong>of</strong> 0.4% per year is set for thelabour cost;- energy and water service costs: the gas consumed by the plant in a typical year reaches a cost <strong>of</strong>€185,000, with a real growth rate <strong>of</strong> 1.1% per year 69 ; the electricity consumed in the plant reaches a netcost <strong>of</strong> €429,000, with a real growth rate <strong>of</strong> 0.9% per year; the cost <strong>of</strong> the drinking and waste waterservice is 6,000 €/y, with a real growth rate <strong>of</strong> 0.5% per year;- other costs: the materials utilised by the plant have a cost <strong>of</strong> €260,000 per year; the intermediateservices and goods have an annual cost <strong>of</strong> €1,299,000;- elimination <strong>of</strong> ash and slag waste: the yearly cost is €2,697,000.The financial inflows come from the residual value <strong>of</strong> the <strong>investment</strong>, from the price <strong>of</strong> the wastetreatment and from the energy recovered (electricity and heat). They are as follows (amounts withoutVAT):- residual value <strong>of</strong> the <strong>investment</strong>: the residual value, over the 27 years <strong>of</strong> life <strong>of</strong> the plant 70 , is set <strong>to</strong> be3.1% <strong>of</strong> the initial costs <strong>of</strong> the long life parts <strong>of</strong> the <strong>investment</strong> plus 1.7% <strong>of</strong> the costs <strong>of</strong> the replacedcomponents (short life parts) 71 . This revenue (€8,990 not discounted) is allocated in the last year (30th)<strong>of</strong> the analysis period;- waste treatment revenues: the price <strong>of</strong> treatment paid by final users is fixed at €12 per <strong>to</strong>n <strong>of</strong> urbanwaste and €18 per <strong>to</strong>n <strong>of</strong> other waste, an overall modest decreasing real rate <strong>of</strong> -0.5% per year is set forthe prices <strong>of</strong> the waste treatments;- energy revenues: the recovered electricity is sold with a price <strong>of</strong> 0.07 €/kWh, giving, in the operationalcondition <strong>of</strong> the incinera<strong>to</strong>r, a revenue <strong>of</strong> €47.29 per <strong>to</strong>n <strong>of</strong> <strong>to</strong>tal wastes burned; a modest real growth67The sum <strong>to</strong> be financed is the cost <strong>of</strong> <strong>investment</strong> at current prices without VAT, because the amount <strong>of</strong> this indirect tax will be compensatedin the course <strong>of</strong> the operation period.68The EU contribution in this case study is slightly less than the maximum community contribution.69This should be unders<strong>to</strong>od as a relative price change.70At the end <strong>of</strong> the horizon time, the operative life <strong>of</strong> the plant is equal <strong>to</strong> the analysis horizon minus the construction time: 30 – 3 = 27 years.71The depreciation fac<strong>to</strong>rs introduced in the calculation <strong>of</strong> residual value are founded upon an engineering estimate, based on the experience <strong>of</strong>the old incinera<strong>to</strong>rs and similar plants.157
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ACRONYMS AND ABBREVIATIONSBAUB/CCBA
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TABLESTable 2.1 Financial analysis
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FIGURESFigure 1.1 Project cost spre
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Cohesion Fund, and through the leve
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CHAPTER ONEPROJECT APPRAISAL IN THE
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Some specifications for financial t
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FOCUS: INFORMATION REQUIREDGeneral
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In particular, CBA results should p
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CHAPTER TWOAN AGENDA FOR THE PROJEC
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objectives, are, as far as possible
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Table 2.9 Electricity price dispers
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previously estimated in projects wi
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FOCUS: ENPV VS. FNPVThe difference
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Table 2.14 Impact analysis of criti
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Figure 2.6 Probability distribution
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eneficiary. The project proposer sh
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There are many ways to design an MC
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PROJECT APPRAISAL CHECK-LISTCONTEXT
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3.1.1.6 Risk assessmentDue to their
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As shown in Figure 3.1, only under
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3.1.3.7 Other project evaluation ap
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- Waste Management Hierarchy rules
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The time horizon for a project anal
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every user support the total costs
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Territorial reference frameworkIf t
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Cycle and phases of the projectGrea
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One of the most important aims of t
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projects, as in other sectors in wh
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3.2.3.2 Project identificationBasic
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This Guide supports a unique refere
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A higher discount rate for countrie
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Figure C.1 Project ranking by NPV v
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EXAMPLE OF SHADOW WAGE IN DUAL MARK
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Another exhaustive way to include d
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Figure E.2 Percentage of low income
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ANNEX FEVALUATION OF HEALTH &ENVIRO
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Figure F.1 Main evaluation methodsS
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ANNEX HRISK ASSESSMENTIn ex-ante pr
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Figure H.5 Levels of risks in diffe
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ANNEX IDETERMINATION OF THE EU GRAN
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A.4. Technological Alternatives and
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GLOSSARYAccounting period: the inte
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Market price: the price at which a
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BIBLIOGRAPHY1. ReferencesBelli, P.,
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Ray, A. 1984, Cost-benefit analysis
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EnvironmentGeneralAtkinson, G., 200
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European Commission, DG Tren, 2003,