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Handbook for Methane Control in Mining - AMMSA

Handbook for Methane Control in Mining - AMMSA

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128an area of 314 ft 2 would require 9,420 cfm at the <strong>in</strong>by, or bottom, end of the ventilationduct.• Assume at least 35% leakage between the fan and the <strong>in</strong>by end of the ventilation duct.Us<strong>in</strong>g the 9,420-cfm figure above, the fan would have to deliver at least 14,500 cfm.• Size the ventilation duct diameter to achieve a duct velocity of 3,000 ft/m<strong>in</strong> or less.Us<strong>in</strong>g the 14,500-cfm fan quantity above, the duct would have an area of 4.8 ft 2 or moreand a diameter of at least 2.5 ft.• Locate the <strong>in</strong>by end of a duct exhaust<strong>in</strong>g air from the shaft with<strong>in</strong> 10 ft of the po<strong>in</strong>t ofdeepest penetration. If exhaust ventilation is used, auxiliary ventilation of the spacebelow the work deck may be necessary.• Locate the <strong>in</strong>by end of a duct blow<strong>in</strong>g air <strong>in</strong>to the shaft with<strong>in</strong> 15 duct diameters of thepo<strong>in</strong>t of deepest penetration. For example, us<strong>in</strong>g the 2.5-ft duct diameter figure above,the maximum distance between the end of the duct and the po<strong>in</strong>t of deepest penetrationwould be 37.5 ft.• Limit fan shutdown times when workers are <strong>in</strong> the shaft to a maximum of 15 m<strong>in</strong>.Monitor the methane level <strong>in</strong> the air dur<strong>in</strong>g fan shutdowns.Gas sampl<strong>in</strong>g. Preshift and on-shift exam<strong>in</strong>ations <strong>for</strong> methane are governed by federal coalm<strong>in</strong>e regulations at 30 CFR 77.1901. This regulation requires that methane be measured by acertified person with<strong>in</strong> 90 m<strong>in</strong> be<strong>for</strong>e each shift, at least once dur<strong>in</strong>g the shift, and both be<strong>for</strong>eand after blast<strong>in</strong>g. Other exam<strong>in</strong>ations <strong>for</strong> methane must be made immediately be<strong>for</strong>e andperiodically dur<strong>in</strong>g any weld<strong>in</strong>g or cutt<strong>in</strong>g <strong>in</strong> the shaft, per 30 CFR 77.1916(c). In all <strong>in</strong>stances,work must not cont<strong>in</strong>ue when the air conta<strong>in</strong>s 1.0 vol % or more of methane.Particular attention should be paid to sampl<strong>in</strong>g the gas level <strong>in</strong> restricted spaces (as described <strong>in</strong>the later section on water r<strong>in</strong>gs) and <strong>in</strong> any portion of the shaft where the free movement of air isrestricted. Figure 9–2 illustrates how the free movement of ventilation air is <strong>in</strong>hibited by thepresence of a work deck, even if the deck is fabricated from metal grat<strong>in</strong>g. In such circumstances,methane measurements must be made with an extensible probe positioned to draw airsamples immediately below the work deck and at regular <strong>in</strong>tervals all the way down to the muckpile. Measurements are necessary at regular <strong>in</strong>tervals because assumptions cannot be made as towhere the methane is likely to accumulate. 33 Cook [1998] describes a shaft explosion <strong>in</strong> a South African m<strong>in</strong>e where the workers assumed that any methanewould layer just below the work deck, mak<strong>in</strong>g any measurements further down unnecessary. They failed torecognize that methane released from the muck at the bottom is very unlikely to layer and that once the methane ismixed <strong>in</strong>to the air, it cannot unmix to <strong>for</strong>m a layer. Because of this, measurements must be made at regular <strong>in</strong>tervalsover the entire distance between the work deck and the muck pile. For more <strong>in</strong><strong>for</strong>mation on layer<strong>in</strong>g, see Chapters 1and 11.

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