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Handbook for Methane Control in Mining - AMMSA

Handbook for Methane Control in Mining - AMMSA

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160Dave Graham is the safety and health manager of General Chemical’s trona m<strong>in</strong>e <strong>in</strong> GreenRiver, WY. This m<strong>in</strong>e liberates large quantities of methane from the oil shales above and belowthe trona beds. Dave says that everyone knows what to do <strong>in</strong> “normal” m<strong>in</strong><strong>in</strong>g operations, wherecont<strong>in</strong>uous-read<strong>in</strong>g methanometers keep track of gas levels. However, his concern is whetherm<strong>in</strong>ers will recognize unusual and <strong>in</strong>frequent situations. Once they are aware of a hazard, theyknow what to do, but it may not be obvious that a hazard exists. Dave comments that “M<strong>in</strong>erscan’t let their guard down. They have to be constantly ask<strong>in</strong>g themselves, ‘Will thissituation create a hazardous buildup of gas?’ ”Charlie Young is the plant manager of the Weeks Island M<strong>in</strong>e <strong>in</strong> New Iberia, LA, a large domalsalt m<strong>in</strong>e prone to gas outbursts. They blast with the m<strong>in</strong>e evacuated and must test <strong>for</strong> gasremotely from the surface be<strong>for</strong>e send<strong>in</strong>g m<strong>in</strong>ers back underground. Charlie concentrates onthree approaches to methane control:• Ventilation. The primary ventilation system must be capable of flush<strong>in</strong>g out large quantitiesof gas if a methane outburst occurs after a remote blast, without the use of auxiliaryventilation, because the power to the m<strong>in</strong>e is automatically deenergized by the m<strong>in</strong>e-widemethane monitor<strong>in</strong>g system.• Remote gas monitor<strong>in</strong>g. Remote gas monitor<strong>in</strong>g depends on sensors placed close to theface l<strong>in</strong>e to detect gas concentrations well below the explosive limit (the sensors are sensitiveto .01% methane).• Ma<strong>in</strong>tenance of permissible equipment. Face and bench undercutt<strong>in</strong>g and drill<strong>in</strong>g equipment,along with auxiliary face fans, must be approved by MSHA as permissible andma<strong>in</strong>ta<strong>in</strong>ed <strong>in</strong> approved condition.Rick Steenberg is the m<strong>in</strong>e manager of FMC’s trona m<strong>in</strong>e <strong>in</strong> Green River, WY. The m<strong>in</strong>e isclassified as a Category III gassy m<strong>in</strong>e, so all production equipment must con<strong>for</strong>m to MSHAstandards of permissibility.Rick is constantly aware of the need to make sure that methane is flushed out of the m<strong>in</strong>e withadequate quantities of fresh air. Also, a comprehensive audit system designed to check theequipment <strong>for</strong> permissibility compliance has become <strong>in</strong>stitutionalized and has proven effective.Jim Lekas owns and operates the ITM M<strong>in</strong>e <strong>in</strong> Vernal, UT, which produces gilsonite. Gilsoniteis solid hydrocarbon res<strong>in</strong>, a black carbonaceous mass. Gilsonite m<strong>in</strong>es <strong>in</strong>clude an additionalhazard along with methane gas: the high flammability of the carbon-rich dust.Jim emphasizes tra<strong>in</strong><strong>in</strong>g to be alert <strong>for</strong> possible gas problems <strong>in</strong> poorly ventilated work<strong>in</strong>g placesand to make sure that there is enough air to dilute any accumulations be<strong>for</strong>e hand-operated metaltools that could create sparks are used.Ventilation is accomplished by <strong>in</strong>troduc<strong>in</strong>g fresh outside air <strong>in</strong>to the upper levels of active m<strong>in</strong><strong>in</strong>gareas through surface-mounted, <strong>for</strong>ced-air ventilat<strong>in</strong>g fans, with the pneumatic convey<strong>in</strong>gsystem exhaust<strong>in</strong>g air from the lower levels back to the surface. The fans that provide the <strong>in</strong>take

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