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Handbook for Methane Control in Mining - AMMSA

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34For this reason, when operators are encounter<strong>in</strong>g methane, they should calibrate <strong>for</strong> methane.On the other hand, if higher hydrocarbons are be<strong>in</strong>g encountered, operators should calibrate witha higher hydrocarbon, such as pentane or propane.Calibration-sampl<strong>in</strong>g correction value tables <strong>for</strong> avariety of combustible gases are readily available[Industrial Scientific Corp. 2004]. More <strong>in</strong><strong>for</strong>mationon the response of catalytic sensors to differentgases is available from Firth et al. [1973].MISINTERPRETING WARNING SIGNSIt is not unusual to mis<strong>in</strong>terpret a gas warn<strong>in</strong>g sign, especially <strong>in</strong> underground work<strong>in</strong>gs thoughtto have no gas. A primary reason is that the gas flow varies with the excavation rate. Suppose,<strong>for</strong> example, a tunnel-bor<strong>in</strong>g mach<strong>in</strong>e (TBM) beg<strong>in</strong>s to cut <strong>in</strong>to an area of gassy ground, releas<strong>in</strong>gmethane <strong>in</strong>to the ventilation air. The mach<strong>in</strong>e-mounted monitor on the TBM senses this gasand shuts it down. After spend<strong>in</strong>g some time track<strong>in</strong>g down the source of the shutdown andfigur<strong>in</strong>g out what to do, a worker beg<strong>in</strong>s to hunt <strong>for</strong> gas with a handheld detector. The workerhunt<strong>in</strong>g <strong>for</strong> gas cannot f<strong>in</strong>d much because the emission dropped when the TBM stopped. Thus,everyone concludes that the monitor on the TBM is not work<strong>in</strong>g properly. Given two <strong>in</strong>struments,one with bad news and the other with good news, the tendency is to believe the goodnews. However, when methane detection and monitor<strong>in</strong>g <strong>in</strong>struments fail, they rarely give afalse alarm or a false high read<strong>in</strong>g; <strong>in</strong> other words, they rarely <strong>in</strong>dicate gas when there is none.The usual failure mode is to not register gas that is present. There<strong>for</strong>e, when any <strong>in</strong>strumentregisters gas, it is better to trust the read<strong>in</strong>g and take appropriate precautions.Operators must be especially cautious when successive methane read<strong>in</strong>gs vary more than theynormally do. When the airflow is low or when measurements are taken close to the source, themethane will not be well mixed <strong>in</strong>to the air. This could lead to a high read<strong>in</strong>g <strong>in</strong> one area with alow read<strong>in</strong>g just a few feet away. This <strong>in</strong>complete mix<strong>in</strong>g can <strong>in</strong>dicate that the ventilation air isdeficient and that even higher concentrations of gas might be found nearby.REFERENCESCFR. Code of federal regulations. Wash<strong>in</strong>gton, DC: U.S. Government Pr<strong>in</strong>t<strong>in</strong>g Office, Office ofthe Federal Register.CSA [1984]. Combustible gas detection <strong>in</strong>struments. Section 5.3.1, CSA standard C22.2No. 152–M1984 (product ID 2001201). Mississauga, Ontario: Canadian Standards Association.Firth JG, Jones A, Jones TA [1973]. The pr<strong>in</strong>ciples of the detection of flammable atmospheresby catalytic devices. Combust Flame 20:303–311.

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