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Thixoforming : Semi-solid Metal Processing

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Temerature (ºC)<br />

1550<br />

1500<br />

1450<br />

1400<br />

1350<br />

1300<br />

1250<br />

1000<br />

titanium was produced to compare rolled and cast primary material, which does not<br />

exhibit carbide bands. In addition, melts with 100 and 250 ppm of Ti were produced<br />

to examine the influence of TiN particles on the structural development. Because the<br />

laboratory melt with 250 ppm Ti showed the same results as the melt with 100 ppm,<br />

in the following only the states rolled , cast and cast þ 100 ppm Ti will be discussed.<br />

The chemical compositions are given in Table 3.5 and the primary structures<br />

are shown in Figure 3.33. The element distribution images in Figure 3.34 show the Ti<br />

(C, N) particles that were formed, which exhibit enrichment with carbon and<br />

nitrogen. In the following, these will be called TiN particles for simplification.<br />

The experimental setup and the temperature–time curve of the quenching<br />

experiments are displayed in Figure 3.35. The temperature of the samples heated<br />

in aluminium oxide pans was measured during the whole experiments by means of a<br />

thermal element in the sample centre. They reached the target temperature after<br />

about 10 min and were held isothermally for 20 min and subsequently quenched with<br />

water and examined metallographically.<br />

The structural images of the quenched samples in Figure 3.36 show an ASTM<br />

grain size of 2 for the rolled material at 1250 C vertical to the rolling direction,<br />

whereas the cast states exhibited considerably smaller ASTM grain sizes of 2 and 4.<br />

500<br />

200<br />

100<br />

1200<br />

0 0.5 1.0 1.5 2.0<br />

C (mass%)<br />

Figure 3.32 Solubility limit of titanium nitride with addition of 50,<br />

100, 200, 500 and 1000 ppm to steel 100Cr6.<br />

Table 3.5 Chemical compositions of the as rolled and as cast state<br />

(all data in mass%, except Ti and N in ppm).<br />

State C Si Mn Cr Mo Ni Al Cu Ti N<br />

Roll 1.08 0.33 0.28 1.47 0.02 0.05 0.03 0.06

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