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Thixoforming : Semi-solid Metal Processing

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Figure 8.40 SEM image depicting a typical microstructure of gas<br />

pressure sintered silicon nitride (GPSN) consisting of elongated<br />

b-Si3N4 grains in a matrix of fine, equiaxed a-Si3N4, grains,<br />

surrounded by a glassy grain boundary phase containing large<br />

amounts of sintering additives Al 2O 3 and Y 2O 3.<br />

samples were subjected to thermal shock similar to the conditions present during<br />

application.<br />

Likewise, the behaviour of potential die materials in contact with <strong>solid</strong> and semi<strong>solid</strong><br />

steel was investigated using a tailor-made contact corrosion test (Figure 8.41).<br />

The test setup permits the investigation of chemical interaction between diffusion<br />

couples under static load in different atmospheres. For steel contact corrosion tests,<br />

the standard test temperature was 1300 C, in air or under flowing argon. Selecting a<br />

test temperature below or within the melt interval of the respective alloy additionally<br />

permits evaluation of corrosion effects in contact with metals in the <strong>solid</strong> or semi<strong>solid</strong><br />

state.<br />

Figure 8.41 Schematic diagram of the contact corrosion test<br />

setup developed for the investigation of chemical interactions of<br />

ceramics with <strong>solid</strong> and semi-<strong>solid</strong> metals.<br />

8.6 Bulk Ceramic Forming Toolsj287

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