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Thixoforming : Semi-solid Metal Processing

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Figure 6.47 Variation of (a) temperature and <strong>solid</strong> fraction and<br />

(b) grain density at a middle point and outlet point over the<br />

channel versus flow time.<br />

6.3 Simulation of Cooling Channelj213<br />

Validation experiments were conducted under the same conditions as simulation.<br />

Figure 6.49 shows the resulting microstructure after holding for 120 s in the<br />

container. The average measured temperature inside the container after 120 s was<br />

863.60 K while the computed value in Figure 6.48a lies between 864.88 and 867.27 K,<br />

which is an indicator of the good agreement of heat flow models and boundary<br />

condition application. On the other hand, the experimental grain density<br />

(1.731 10 12 m 3 ) and the average grain size (0.0558 mm) deviated from the

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