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Thixoforming : Semi-solid Metal Processing

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148j 5 Thermochemical Simulation of Phase Formation<br />

Table 5.1 Standard chemical composition (mass%) of the steels,<br />

used for the calculations in the present chapter.<br />

Alloy C Mn Si Cr Mo V W<br />

100Cr6 1.00 0.30 0.30 1.50 — — —<br />

X210CrW12 2.15 0.30 0.30 12.0 — — 0.7<br />

HS6-5-2 0.84 0.30 0.30 4.15 4.95 1.9 6.30<br />

calculated. This can be used, as just one example, for calculating the driving force for<br />

the precipitation of the stable phase from a metastable state. The coupling<br />

of thermodynamics and phase diagrams has been realized within the Calphad<br />

method [6–8], which was essentially developed in the 1970s and is now used to deal<br />

with a wide variety of alloy systems, oxide systems, salt systems and so on. In the<br />

Calphad method, the Gibbs energy of each phase is parameterized in terms of<br />

temperature and composition and, in principle pressure, but this is rarely used, based<br />

on crystallographic and compositional data. The Gibbs energy functions contain<br />

variable coefficients, which are optimized to experimental phase diagrams and<br />

thermodynamic data. Crystallographic and thermodynamic data from ab initio<br />

calculations are increasingly being used to support and extend the experimental<br />

data. In this chapter, we use the Thermo-Calc software [9] for thermodynamic<br />

calculations with the TC-Fe 2000 [10] and TCFE4 [11] steel databases. The more<br />

recent TCFE4 database essentially gives the same results as TC-Fe 2000 for the steels<br />

treated here, but additionally contains molar volume data. In the general case, the<br />

coverage and quality of the database(s) used are a concern, but for the steels dealt with<br />

Figure 5.1 The relation between Gibbs energies of the individual<br />

phases and the resulting phase diagram. The dashed line shows<br />

the temperature at which the Gibbs energy curves are drawn.

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