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Thixoforming : Semi-solid Metal Processing

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276j 8 Tool Technologies for Forming of <strong>Semi</strong>-<strong>solid</strong> <strong>Metal</strong>s<br />

Figure 8.32 Bright-field TEM images of alumina films deposited<br />

at normalized ion flux values of (a) 50, (b) 100, (c) 140 and (d)<br />

480 [64].<br />

Mesopores are those pores with diameters varying between approximately 10 and<br />

30 nm observable on bright-field TEM images (Figure 8.32).<br />

Finally, in Figure 8.33, the bright-field TEM images show pores belonging to the<br />

third population, the nanopores, which have diameters of about 5 nm or smaller.<br />

Several mechanisms could explain the formation of these porous structures. The<br />

first is the production of point defects due to ion bombardment and subsequent<br />

agglomeration at grain boundaries, dislocations and free surfaces resulting in the<br />

formation of pores and voids. A second mechanism which may contribute to the<br />

observed porous structure is void formation parallel to the growth direction due to selfshadowing<br />

in competitive growth. Finally, the formation of the porous structure under<br />

ion bombardment may also be understood based on ion bombardment-induced<br />

bubble formation [58, 59]. The incorporation of Ar and N in reactive bias-sputtered TiN<br />

films [58] and the incorporation of Cl during PECVD growth of alumina have been

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