2013/09 - Kessel

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6. Commissioning / 7. Maintenance 6.5 Function description (models Jan. 2010 or newer) the pump will lower the wastewater level until the PUMP OFF level is reached – after the post run delay time has elapsed the pump will turn off. If the running time of the pump exceeds the pre-programmed maximum running time of the pump, the pump will be turned off and a warning LED will light. This occurrence can be acknowledged by pressing the ALARM button on the control unit – only after this button is pressed will the pump begin operating again. By pressing the pump button on the control unit twice, the pump can be manually tested. The lifting station is operating properly when the POWER LED is on and there are no ALARM warnings being displayed. As wastewater enters the system the level will rise and the PUMP 1 ON level will be activated by the float switch which will activate one of the two pumps. The activation of 6.6 Control unit operation Aqualift F Mono 400V Kurzbedienungsanleitung: Netzverbindung herstellen grüne Netzanzeige Automatikbetrieb Niveau-Anzeige leuchtet Pumpniveau erreicht Pumpen-Anzeige leuchtet Pumpe läuft Unterdrücken des akustischen Alarms mit - Taste Ausschalten/Handbetätigen der Pumpe mit - Taste NIVEAU LEVEL PUMPE PUMP Aqualift F Duo 400V Kurzbedienungsanleitung: Netzverbindung herstellen grüne Netzanzeige Automatikbetrieb Pumpe I-Anzeige leuchtet Pumpe I läuft Pumpe II-Anzeige leuchtet Pumpe II läuft Unterdrücken des akustischen Alarms mit - Taste Ausschalten/Handbetätigen der Pumpe mit - Taste Pumpe I Pump I Pumpe II Pump II Control unit digital display Operational status LED Alarm status LED (pressing the ALARM button can acknowledge a warning) Pressing the manual pump button twice will activate the pump LEVEL LED light – lights up when the PUMP ON level has been reached (pump starts after the pump start delay time has elapsed) 60
7. Inspection and maintenance Inspection The Pumpstation Aqualift F should be inspected monthly by the owner to make sure it is functioning properly and is water tight. Caution !!! Before conducting any maintenance on this unit make sure to disconnect the entire unit from its power source. All of the inspection and maintenance instruction listed below should be handled by an authorized service professional. Repairs should only be handled by the manufacturer Maintenance Important: All screws / bolts on the system should be tightened to a maximum torque of 3 N. DIN 1986 - 3 should be followed when maintaining this unit. Maintenance should be handled by an authorized professional and should include the following: • Visual inspection of the pump and the pump housing / chamber • Complete cleaning of the entire system including pumps • Check for obvious wear and tear and build up of deposits on the pump and the pump chamber • Check the pump impeller for easy of rotation and also for wear and tear and or build up. • Connection cables should be inspected for damage • Check all connections and seals to assure they are watertight • Isolation test of the pump motor • Closure valve to be tested to assure function – valve should be replaced every 2 years Maintenance should be in accordance to DIN 1986-31 and should occur at the following intervals: The entire system should be completely disconnected from power before any work is done on the pumps. 7.1.1 Seals (water tightness) Depending on the type of pumping medium, the seals on the rotor shaft should be inspected after the first 500 hours of pump use. After this initial inspection the seals should be checked every six months or after 1000 hours of operation, whichever comes first. The seal on the rotor between the motor and the pump is located behind two mechanical seals which have a oil holding chamber behind them. The condition of the floating seal on the bottom of the pump (the pumping medium side) can be checked by examining the oil. In order to complete this check, the two oil outlet plug screws have to be removed (see illustration). After removing the two oil outlet plug screws the oil can be poured into a clear glass container. If the oil is clean and clear then the lower floating ring seal is still in good condition. If the oil is milky and cloudy or contains dirty water, then the lower floating ring seal needs to be replaced. The replacement of this seal should only be handled by a qualified professional. If this work is undertaking it is recommended at the same time to check the mechanical seals. If the oil needs to be changed, replace with non-viscous paraffin oil HAFA CLAREX OM, Merck Nr. 7174 or equivalent – non toxic (type Codex). Alternatively, all motor oils with the SAE 10W to SAE 20W may also be used. Do not mix any type of oils with one another. The quantity of replacement oil needed is 0.74 liter for both the TPF 1.3 and 1.9 kW pumps. 7.1.2 Macerating blades (cutting blades) The cutting blades of the pump should be checked during the 6 month inspection or if operation of the pump becomes louder. The blades should be checked for wear and tear, damage or blockage. The distance between the rotating cutting blades and the secured cutting edge should be 0.1 to 0.3 mm. Checking or re-setting the cutting blades should only be handled by a licensed professional. • Units in commercial applications should be maintained every 3 months. • Units in residential (multi-family) homes should be maintained every 6 months. • Units in single family homes should be maintained every year. 7.1 Pump(s) Caution: Pumps are heavy – use caution when lifting! 61
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ANLEITUNG FÜR EINBAU, BEDIENUNG UN
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Inhaltsverzeichnis 1. Sicherheitshi
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1. Sicherheitshinweise Gefahr durch
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3. Technische Daten 3.1 Pumpen in e
Page 9 and 10: 3. Technische Daten Typ Einzelanlag
Page 11 and 12: 4. Einbau und Montage Einsetzen der
Page 13 and 14: 4.2 Anschluß der Rohrleitungen All
Page 15 and 16: 5. Elektroanschluss Nur Elektrofach
Page 17 and 18: 5. Elektroanschluss Die einzelnen A
Page 19 and 20: 5. Elektroanschluss DOPPELANLAGE -
Page 21 and 22: 5. Elektroanschluss 5. 6 Kontrollen
Page 23 and 24: 6. Inbetriebnahme 6.3 Funktionsbesc
Page 25 and 26: 7. Inspektion und Wartung Inspektio
Page 27 and 28: 8. Störungen und Abhilfemaßnahmen
Page 29 and 30: 8. Störungen und Abhilfemaßnahmen
Page 31 and 32: Niveaufehler Duo Pumpe 1/2 8. Stör
Page 33 and 34: 9. Schaltgerät Schaltgerät • Di
Page 35 and 36: 11. Gewährleistung 1. Ist eine Lie
Page 37 and 38: INSTALLATION AND OPERATING MANUAL K
Page 39 and 40: Table ofContents 1. Safety instruct
Page 41 and 42: 1. Safety precautions Caution - Hea
Page 43 and 44: 3. Technical Data 3.1 Explosion pro
Page 45 and 46: 3. Technical data Single pump type
Page 47 and 48: 4. Installation Installing the cham
Page 49 and 50: 4. Installation 4.2 Pipe connection
Page 51 and 52: 5. Electrical connections NOTICE -
Page 53 and 54: 5. Electrical connections On-site e
Page 55 and 56: 5. Electrical Connections TWIN PUMP
Page 57 and 58: 5. Electrical connections 5.6 Contr
Page 59: 6. Commissioning 6.3 Operational De
Page 63 and 64: 8. Problems and Remedial Actions Th
Page 65 and 66: 8. Problems and Solutions 8.2 Malfu
Page 67 and 68: Level malfunction Duo Pumpe 1/2 8.
Page 69 and 70: 9. Control unit Control unit • Th
Page 71 and 72: 11. Warranty 1. In the case that a
Page 73 and 74: ISTRUZIONI PER L’INSTALLAZIONE, L
Page 75 and 76: Indice 1. Avvertenze sulla sicurezz
Page 77 and 78: 1. Avvertenze sulla sicurezza Peric
Page 79 and 80: 3. Dati tecnici 3.1 Pompe nell’es
Page 81 and 82: 3. Dati tecnici Modello impianto si
Page 83 and 84: 4. Installazione e montaggio Inseri
Page 85 and 86: 4.2 Collegamento delle tubazioni Di
Page 87 and 88: 5. Allacciamento elettrico I seguen
Page 89 and 90: 5. Allacciamento elettrico I singol
Page 91 and 92: 5. Allacciamento elettrico IMPIANTO
Page 93 and 94: 5. Allacciamento elettrico 5.6 Cont
Page 95 and 96: 6. Messa in funzione 6.3 Descrizion
Page 97 and 98: 7. Ispezione e manutenzione Ispezio
Page 99 and 100: 8. Anomalie e rimedi I seguenti con
Page 101 and 102: 8. Anomalie e rimedi 8.2 Segnalazio
Page 103 and 104: Anomalia livello Duo Pumpe 1/2 8. A
Page 105 and 106: 9. Schaltgerät Schaltgerät • Gl
Page 107 and 108: 11. Garanzia 1. Se la merce consegn
Page 109 and 110: INSTRUCTIONS DE POSE, D'UTILISATION
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Sommaire 1. Consignes de sécurité
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1. Consignes de sécurité Risque l
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3. Caractéristiques techniques 3.1
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3. Caractéristiques techniques Cir
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4. Pose et montage Mise en place de
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4. Pose et montage 4.2 Raccordement
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5. Raccordement électrique Les tra
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5. Raccordement électrique Les dif
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5. Raccordement électrique POSTE D
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5. Raccordement électrique 5. 6 Co
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6. Mise en service 6.3 Description
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7. Inspection et maintenance Inspec
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8. Dysfonctionnements et remèdes L
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8. Dysfonctionnements et remèdes 8
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Défaut de niveau Pompe Duo 1/2 8.
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9. Gestionnaire Gestionnaire • Le
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11. Garantie 1. Si une livraison ou
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Gebruiksaanwijzing voor inbouw, bed
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Inhoudsopgave 1. Veiligheidsinstruc
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1. Veiligheidsinstructies Gevaar do
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3. Technische gegevens 3.1 Pompen i
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3. Technische gegevens Type enkelvo
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4. Inbouw en montage Plaatsen van d
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4. Inbouw en montage 4.2 Aansluitin
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5. Aansluiting op het elektriciteit
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6. Inbedrijfstelling 6.3 Functieoms
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7. Inspectie en onderhoud Inspectie
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8. Storingen en remedies De onderst
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8. Storingen en remedies 8.2.3 Stor
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Niveaustoringen Duo pomp 1/2 8. Sto
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9. Schakelapparaat Schakelapparaat
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11. Garantie 1. Indien een levering
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2013/09 - Kessel

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