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THESE UNIQUE El Hassane Kéhien-Piho TOU - Nutridev

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58<br />

E.H. Tou et al. / International Journal of Food Microbiology 106 (2006) 52–60<br />

mmol/l<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

0 2 4 6 8 10 12 14 16 18 20 22 24<br />

Settling time (h)<br />

glucose fructose maltose<br />

sucrose raffinose melibiose<br />

stachyose<br />

Fig. 6. Kinetics of sugar consumption in supernatant during settling in pilot<br />

scale experiments. Bars indicate standard deviation.<br />

the ANF responsible for digestive disorders, their degradation<br />

was also investigated to establish if they are eliminated<br />

naturally during processing.<br />

In contrast to phytates, the raffinose content in the grains<br />

decreased mainly during the soaking step probably due to the<br />

combined effect of diffusion and a-galactosidase activities.<br />

However, even if ANF content does naturally decrease during<br />

processing, ben-saalga, like many other traditional complementary<br />

foods (Lorri and Svanberg, 1993, 1994; Trèche and<br />

Mbome, 1999), is a diluted gruel that does not have the<br />

necessary energy and nutrient density to fulfill the nutritional<br />

requirements of infants and young children. To obtain a local<br />

gruel with the required nutritional characteristics (Trèche,<br />

1999; Lutter and Dewey, 2003; WHO, 1998), some modifications<br />

of the traditional process will be necessary, taking into<br />

account the skill of producers and thus relying on more detailed<br />

knowledge of processing conditions. Notwithstanding, apart<br />

from the nutritional aspects, more immediate benefits for the<br />

Lactic acid and ethanol (mmol/l)<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Unfermented wet flour<br />

Fermented paste<br />

Lac TPU Lac PSE Eth TPU Eth PSE<br />

Fig. 7. Comparison of the changes in lactic acid (Lac) and ethanol (Eth)<br />

concentrations in supernatant during settling between five traditional production<br />

units (TPU) and pilot scale experiments (PSE). Bars are for standard<br />

deviation.<br />

Table 4<br />

Counts of the aerobic mesophilic bacteria, lactic acid bacteria and yeasts in the<br />

unfermented wet flour and fermented paste in 12 TPUs<br />

Unfermented wet flour<br />

(log CFU/mlTS.D.)<br />

Fermented paste<br />

(log CFU/mlTS.D.)<br />

Aerobic mesophilic counts 6.5T0.4 7.1T0.4<br />

Lactic acid bacteria (LAB) 6.2T0.9 7.0T1.1<br />

Amylolytic acid bacteria (ALAB) 5.1T0.5<br />

6.1T0.4<br />

Yeasts 6.1T0.4 5.5T0.7<br />

Ratio LAB/yeast 1.01 40.02<br />

Ratio ALAB/LAB 0.10 0.12<br />

LAB: lactic acid bacteria; ALAB: amylolytic lactic acid bacteria; S.D.: standard<br />

deviation.<br />

sanitary quality of the gruels resulting from the traditional<br />

processing of pearl millet would be expected. The combination<br />

of a decrease in pH to values lower than 4.0 during the settling<br />

step, together with the simultaneous production of antimicrobial<br />

compounds by LAB (lactic acid and possibly bacteriocins)<br />

and a temperature near to boiling point during the final cooking<br />

phase would limit contamination by food-borne pathogens<br />

(Kingamkono et al., 1994; Lei and Jakobsen, 2004; Nout et al.,<br />

1989; Nout and Motarjemi, 1997).<br />

In spite of many studies describing the traditional processing<br />

of cereals by lactic acid fermentation, detailed information<br />

on fermentation kinetics is scant. In this study, particular<br />

attention was paid to providing an accurate description of the<br />

fermentation process combining observations made directly in<br />

several TPUs and at the pilot scale. Ben-saalga processing<br />

clearly includes two stages of fermentation, first alcoholic<br />

fermentation during soaking and then lactic acid fermentation<br />

during settling. The fact that lactic acid concentration is higher<br />

than ethanol during the first 8 h of settling indicates the<br />

metabolic heterogeneity of the LAB population, in which<br />

homofermentative and heterofermentative pathways are simultaneously<br />

active. Furthermore, it appears that from 8 to 24 h of<br />

fermentation, only the homofermentative or facultative heterofermentative<br />

LAB are active, suggesting a temporal variation in<br />

the microflora.<br />

High variability in the concentration of final products, such<br />

as ethanol and lactic acid during soaking and settling,<br />

respectively, was observed in the TPUs, and illustrates the<br />

need to find a suitable strategy to better control processing<br />

conditions. This is not only necessary to improve the<br />

nutritional characteristics of the gruel but also to obtain a<br />

foodstuff with constant food composition. This high variability<br />

might be due to variations observed in the duration of the<br />

different unit operations as shown in Fig. 1.<br />

Whereas lactic acid fermentation is a classical phenomenon<br />

during the settling step of cereal flours in many traditional<br />

forms of processing, this is the first time that the soaking step<br />

has been described in such detail and also associated with<br />

alcoholic fermentation. This is consistent with the fact that<br />

soaking the grains in water does not provide conditions<br />

favorable for the growth of lactic acid bacteria which have<br />

fastidious nutrient requirements, giving a competitive advantage<br />

to microorganisms with less stringent nutritional requirements<br />

such as some yeasts. In contrast, during settling nutrients<br />

such as proteins and vitamins from pearl millet could be made

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