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Domestic technical textiles Industry Segment-wise consumption of ...

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Conveyor Belts<br />

Belt Conveyor system is a fastest, environment friendly & economical mode <strong>of</strong> bulk transportation.<br />

The conveyor belt is used to move unit loads individually and bulk loads continuously.<br />

Product description<br />

A Conveyor belt consists <strong>of</strong> three components: Cover, Carcass and Insulation – the bonding medium<br />

for the carcass. Belting fabrics are used for reinforcing these conveyor belts.<br />

The carcass is sandwiched between two covers, the face cover for the carrying side and the back cover<br />

for the pulley side with the face cover being thicker as it is subject to more wear and tear. The quality<br />

<strong>of</strong> cover will depend on the material to be handled, its abrasive quality and lump size and the service<br />

conditions. The carcass provides the strength for transmitting the power to drive the conveyor and to<br />

support the load carried on the belt. The belt strength is determined by the combined strength <strong>of</strong> the<br />

plies (Generally two- or three- ply belting). The insulation medium within the carcass <strong>of</strong> any belt<br />

separates the plies to prevent chafing; permits the belt to flex, imparts good adhesion to bind the<br />

carcass, supports the load; absorbs energy on impact at the loading point and properties for the<br />

application – resistance to heat, oil or fire.<br />

Conveyor belts can be classified as rubber conveyor belts and PVC conveyor belts. Rubber based<br />

belting can be textile reinforced or steel reinforced. Textile reinforced belts are primarily <strong>of</strong> Nylon,<br />

polyester. Most <strong>of</strong> the steel cord belts are used in the mining sector<br />

The belts can be classified based on their application as General Purpose, Heat-resistant, Fire-<br />

resistant, Oil-resistance, Food grade etc.<br />

Market dynamics<br />

Conveyor belts find major application in cement, mining, thermal power plants, paper, glass, fertilizer<br />

and other process industries where there is a requirement for continuous transfer <strong>of</strong> load. The industry<br />

growth is contingent on the new projects or expansion <strong>of</strong> the existing projects in mines, minerals &<br />

metals, cement, paper, glass, fertilizer industries as well as thermal plants, OEM system<br />

manufacturers etc.<br />

Steel reinforced belts have shown a higher growth than Textile reinforced belts due to greater lifespan<br />

<strong>of</strong> the product. The conveyer belts have a lifetime <strong>of</strong> 6 to 12 months based on the nature <strong>of</strong> material<br />

handled and thus have a huge replacement market.<br />

Key manufacturers

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