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Handbook of Turbomachinery Second Edition Revised - Ventech!

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The story <strong>of</strong> turbomachinery research over the last approximately 50<br />

years is one <strong>of</strong> advances in both theory and experiment that have<br />

continually reduced development costs. New theory and, in particular,<br />

computational methods, have now developed to the point where fully threedimensional,<br />

time-accurate (unsteady) numerical simulations are, if not<br />

routine, certainly possible in the design <strong>of</strong> a turbine.<br />

In this chapter we will make an attempt to summarize the progress in<br />

just one part <strong>of</strong> a very large body <strong>of</strong> research and discovery. We have limited<br />

our discussion to external turbine heat transfer, and then to only that part<br />

that does not include film cooling. But even then it has been difficult to write<br />

a comprehensive summary that can fit into the practical limits <strong>of</strong> this<br />

handbook. Our objective, then, is to highlight major accomplishments in<br />

understanding turbine flow-path heat transfer, both through theory and<br />

experiment, starting at the beginning <strong>of</strong> the 1950s and continuing through<br />

today. As mentioned above, much <strong>of</strong> this story deals with the improved fluid<br />

dynamic computational tools, allowing the gas turbine industry to refine<br />

and verify its design systems. The computational tools must, <strong>of</strong> course, be<br />

verified themselves, and the consequent need for more accurate, more engine<br />

relevant data has led to significant improvements in experimental methods<br />

and instrumentation.<br />

Because <strong>of</strong> the direct link between fluid boundary-layer skin friction<br />

and heat transfer, our review has been made much easier by the very<br />

comprehensive presentation <strong>of</strong> turbomachinery fluid dynamics given in<br />

Chapter 2.<br />

What has been the result <strong>of</strong> all this research and development effort?<br />

An easy way to appreciate the effect that improved understanding <strong>of</strong> turbine<br />

heat transfer has had is to compare take-<strong>of</strong>f high-pressure turbine inlet<br />

temperature for engines developed in the 1950s through those <strong>of</strong> today.<br />

Figure 1 shows this comparison for a large number <strong>of</strong> engines, both<br />

commercial and military. We see that inlet temperature has been nearly<br />

doubled in approximately the last 50 years. Engines <strong>of</strong> the future may reach<br />

nearly stoichiometric temperatures that would provide the maximum power<br />

output for a given engine overall pressure ratio.<br />

The maximum turbine inlet temperature is a function <strong>of</strong> many factors,<br />

but primarily it is the more effective cooling schemes plus the higher usage<br />

temperature materials that have allowed the significant increases shown in<br />

the figure. Development <strong>of</strong> better cooling schemes is due in part to better<br />

understanding <strong>of</strong> the turbine heat-transfer mechanisms and the heat load<br />

that must be tolerated. This understanding includes knowing the behavior <strong>of</strong><br />

the main stream flow and all <strong>of</strong> the wall boundary layers, wakes, separation<br />

bubbles, vortices, etc. As we shall see, these have been the subjects <strong>of</strong> many<br />

individual studies <strong>of</strong> the separate phenomena as well as measurements <strong>of</strong> all<br />

Copyright © 2003 Marcel Dekker, Inc.

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