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Handbook of Turbomachinery Second Edition Revised - Ventech!

Handbook of Turbomachinery Second Edition Revised - Ventech!

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due to cyclic operation. In addition, disks have to be designed to operate at<br />

speeds about 20% above the engine operating speed for maximum power.<br />

Referred to as overspeed capability, this design ensures that in the event the<br />

engine needs extra power during an emergency, there is adequate margin<br />

with little risk <strong>of</strong> failure. It also provides safety against inadvertent<br />

overspeeds.<br />

4. Turbine stage design. The design <strong>of</strong> turbine stages requires<br />

specification <strong>of</strong> the shapes <strong>of</strong> the airfoils, the rotational speeds <strong>of</strong> the<br />

rotors, the velocity triangles, aerodynamic efficiencies, and the work output.<br />

Figure 12 shows schematics <strong>of</strong> typical turbine HPT and LPT blades. Since<br />

these two blades run at different speeds, have different velocities <strong>of</strong> gas flow,<br />

and have different outputs, they are quite different in shape. The primary<br />

element <strong>of</strong> aerodynamic design is the maximization <strong>of</strong> blade efficiency. For a<br />

given stage work output, the stage efficiency increases with tip speed to<br />

reach a maximum level at a certain speed. Efforts are made to design the<br />

blade to operate close to this optimal speed. In the HP turbine stage,<br />

because <strong>of</strong> the high density and high velocity <strong>of</strong> the gas, the flow area<br />

required and the disk diameter are smaller than those <strong>of</strong> the LPT. Further,<br />

the airfoils are usually <strong>of</strong> small span compared with those <strong>of</strong> the LPT stages<br />

and turn the gas through large angles ranging to 1308. These requirements<br />

(high tip speed for maximum efficiency and small diameter) imply that they<br />

run at much higher rotational speeds than LPT blades. In gas turbines<br />

designed by Honeywell Engines & Systems, there is no attached rotating tip<br />

shroud at the HPT blade tips, since leakage across the blade is not as serious<br />

as in the LPT. (Large engines designed by Rolls-Royce Plc., for example,<br />

<strong>of</strong>ten have rotating tip shrouds on HPT blades as well.) As opposed to this,<br />

the LPT stages have large diameters since they are driven by low-pressure,<br />

low-density gas with large specific volumes. They tend to run at lower tip<br />

Figure 12 Schematic diagrams <strong>of</strong> typical HP turbine and LP turbine blades.<br />

Copyright © 2003 Marcel Dekker, Inc.

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