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Handbook of Turbomachinery Second Edition Revised - Ventech!

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the turbine static temperature (rotor exit). This approach allows the first<br />

approximate calculation <strong>of</strong> total pressure, static temperature, and static<br />

pressure in the hot cascade. At this step, there is some error in the three<br />

quantities calculated initially because <strong>of</strong> the first approximation made <strong>of</strong> the<br />

specific heat ratio and gas constant. The resulting hot cascade static<br />

temperature, Thc, is much more accurate than the first approximation, which<br />

is Thc ¼ Ttur. If one obtains the necessary properties with the new static<br />

temperature and recalculates the total pressure, static temperature, and<br />

static pressure in the hot cascade, the new result will be more accurate than<br />

the results obtained in the previous steps. If this process is repeated a few<br />

times until the properties converge to a stable value, an exact solution to the<br />

hot cascade total pressure can be obtained.<br />

Once the free-stream total temperature is chosen in the simulating<br />

experiment, the total coolant temperature is calculated by matching the<br />

ratio <strong>of</strong> total coolant to free-stream temperature <strong>of</strong> the engine. Although<br />

engine coolant flow rate is usually expressed as a fraction <strong>of</strong> the main-stream<br />

gas flow rate, different total temperature conditions existing in the turbine<br />

and the simulating experiment may result in significantly different values <strong>of</strong><br />

the coolant mass flow rates when the coolant Reynolds number is kept the<br />

same for both the turbine and the simulator (hot cascade rig) due to coolant<br />

viscosity variation. Therefore, the ratio <strong>of</strong> the hot cascade coolant to freestream<br />

mass flow rate should be adjusted in such a way that it matches the<br />

coolant Reynolds number <strong>of</strong> the turbine. If the internal cooling passage is<br />

designed with a high coolant velocity, a match <strong>of</strong> the coolant local Mach<br />

number should be imposed.<br />

Application <strong>of</strong> actual airfoils (or their prototypes) in the hot cascade<br />

ensures similarity in the conduction heat transfer. Practically useful (for the<br />

final design) conjugate heat-transfer experimental data can be obtained<br />

when external and internal convective heat-transfer similarity is achieved in<br />

addition to similarity in the conduction heat transfer.<br />

Turbine Disc Experimental Boundary Conditions<br />

For the last 30 years there has been a growing interest in fluid mechanics and<br />

heat transfer for the rotating disc systems. Dorfman (1960) [130] published<br />

analytical solutions based on the Reynolds analogy, for the rotating disc–<br />

stator system. Most <strong>of</strong> the early experimental studies performed for<br />

simplified generic case (unbladed disc rotating in the unshrouded plenum)<br />

were redirected toward practical turbine disc–cooling application. Later<br />

studies have addressed effects <strong>of</strong> the preswirler, which feeds cooling air into<br />

the blade and disc rim seal to prevent disc plenum from hot gas ingress.<br />

Copyright © 2003 Marcel Dekker, Inc.

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