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Handbook of Turbomachinery Second Edition Revised - Ventech!

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lade-row spacings, and initial blade shapes are among the characteristics<br />

determined during preliminary design. The process is highly iterative, due to<br />

the large number <strong>of</strong> component and flow-path features that must be<br />

optimized, through the analysis <strong>of</strong> many configurations.<br />

In contrast, the detailed design process focuses on one or a small<br />

number <strong>of</strong> design configurations that <strong>of</strong>fer the optimum combination <strong>of</strong><br />

features, and the best match with aerodynamic performance objectives,<br />

based on the analyses <strong>of</strong> the preliminary design. The objective <strong>of</strong> the detailed<br />

design process is to predict, as realistically as possible, those characteristics<br />

<strong>of</strong> the flow that are critical to the aerodynamic performance <strong>of</strong> the<br />

turbomachinery component being analyzed. Such characteristics would<br />

include tip clearance flows, shock–boundary-layer interactions, blade–endwall<br />

interactions, flow separations, wakes, and any other regions <strong>of</strong> high<br />

loss.<br />

The level <strong>of</strong> detail and capability required <strong>of</strong> a particular flow model<br />

will be determined by the phase <strong>of</strong> the design process to which it is applied.<br />

During the preliminary design process, simplifying assumptions are typically<br />

made that allow the flow to be modeled in less detail. Once the overall<br />

characteristics <strong>of</strong> a particular design have been established using these<br />

simple tools, then the detailed behavior <strong>of</strong> the flow for that configuration<br />

must be determined, using the full capabilities <strong>of</strong> the available CFD analysis<br />

tools.<br />

Flow Modeling for the Preliminary Design Process<br />

Because the preliminary design process is typically performed over many<br />

iterations, to optimize the component design, the analysis tools used must<br />

not only provide adequate insight into the flow behavior but also require a<br />

minimum <strong>of</strong> computation time. Therefore, the level <strong>of</strong> flow modeling<br />

employed during preliminary design is, to some extent, limited by the<br />

performance <strong>of</strong> the computer hardware and the modeling s<strong>of</strong>tware.<br />

Traditionally, simple flow models such as streamline curvature, radial<br />

equilibrium analyses, and blade-to-blade analyses, combined with appropriate<br />

loss models, have provided adequate information to perform an<br />

efficient preliminary design <strong>of</strong> flow-path shape and blade shape. However,<br />

although they <strong>of</strong>fer speed <strong>of</strong> computation, such 2D design tools do not<br />

provide insight into three-dimensional flow behavior.<br />

Because <strong>of</strong> recent rapid increases in computer speed, it is now possible<br />

to include 3D inviscid analyses in the earlier stages <strong>of</strong> the design process.<br />

Transonic Euler solutions for a single blade row can now be performed<br />

within minutes on many platforms and can therefore be utilized in a highly<br />

iterative design environment. Access to a 3D transonic Euler analysis at this<br />

Copyright © 2003 Marcel Dekker, Inc.

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