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Handbook of Turbomachinery Second Edition Revised - Ventech!

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1. High-temperature capability, about 2,200 8F, as compared with<br />

1,900 8F for single crystals and other nickel-based superalloys. The thermal<br />

conductivity <strong>of</strong> ceramics is better than that <strong>of</strong> the alloys used in blade<br />

manufacture. These two characteristics eliminate cooling flow requirements<br />

in many vanes. The thermal efficiency <strong>of</strong> the engine and its power output<br />

improve compared with those <strong>of</strong> engines using metallic alloys for the<br />

application. The projected replacement rate <strong>of</strong> ceramic nozzles is only 10%<br />

<strong>of</strong> that <strong>of</strong> metal.<br />

2. Very good dimensional stability, the coefficient <strong>of</strong> thermal<br />

expansion being about half that <strong>of</strong> metal. The low expansion coefficient<br />

reduces thermal stresses when compared with that <strong>of</strong> metal with the same<br />

temperature distribution. In addition, ceramic is less subject to warping,<br />

corrosion, and erosion.<br />

3. Lower density/lower rotational inertia and reduced stresses. The<br />

density <strong>of</strong> ceramics is about 60% <strong>of</strong> that <strong>of</strong> the best nickel alloys. This leads<br />

to a reduced centrifugal load, smaller stresses at the fir-tree attachments, and<br />

a thinner container ring requirement.<br />

4. Increased life due to reduced creep, fatigue, and erosion. Moreover,<br />

corrosive agents in the hot gases do not damage ceramics as seriously<br />

as they do metallic alloys.<br />

As opposed to these advantages, there are certain disadvantages that<br />

need to be taken into account.<br />

Figure 18 FAA accelerated mission test.<br />

Copyright © 2003 Marcel Dekker, Inc.

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