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Handbook of Turbomachinery Second Edition Revised - Ventech!

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swirl cooling technique provides internal heat-transfer augmentation<br />

comparable with the impingement coupled with film discharge <strong>of</strong> the spent<br />

air and is more effective than impingement with cross flow or trip-strips.<br />

Application <strong>of</strong> this technique might allow extension <strong>of</strong> the range <strong>of</strong> internal<br />

blade cooling for moderately high turbine inlet gas temperatures, further<br />

avoiding the use <strong>of</strong> film cooling for the leading edge.<br />

Film Cooling<br />

There is relatively little published data on the effects <strong>of</strong> film cooling on<br />

rotating turbine blades. Most <strong>of</strong> the studies were performed for the<br />

stationary environment. A number <strong>of</strong> ongoing studies address the effects <strong>of</strong><br />

rotation on film flow and heat transfer.<br />

Very early work by Dring et al. [89] in a low-speed rotating test facility<br />

examined a single film-cooling hole placed on the suction and pressure sides<br />

<strong>of</strong> a rotor blade. Contrary to the nature <strong>of</strong> a film on a nonrotating aer<strong>of</strong>oil, it<br />

could be seen that the pressure-side coolant becomes entrained into the<br />

spanwise secondary flow and migrates toward the tip. On the suction side <strong>of</strong><br />

the aer<strong>of</strong>oil, the coolant behaves as though rotation has only a small effect.<br />

The tests were for cases where the density ratios <strong>of</strong> 1.0 and 4.0 were examined.<br />

It was observed that the higher-density ratio gives rise to more effective<br />

cooling as is the case for nonrotating airfoils. The experiments by Dring have<br />

demonstrated that film cooling on rotating blades behaves differently from<br />

nonrotating vanes. Unfortunately, however, the data are too limited to derive<br />

any design correlation for film cooling on rotating airfoils.<br />

More recently, the work by Takeishi et al. [90] on a full-scale rotating<br />

turbine has also shown that pressure-side film-cooling behavior on rotating<br />

blades is quite different from that found on nonrotating airfoils. It was<br />

observed that on the suction side the film effectiveness values are similar.<br />

However, in the case <strong>of</strong> the rotating blades the pressure-side film<br />

effectiveness decays very rapidly for a film near the leading edge. In a<br />

similar work, Abhari & Epstein (1992) [91] have confirmed these findings.<br />

They showed that at both low and high blowing rates the film has almost no<br />

effect on reducing the heat transfer on the pressure surface. At low blowing<br />

rates the suction side is relatively well cooled, but at high blowing there<br />

appears to be film lift-<strong>of</strong>f and poor film cooling. From these limited data, the<br />

effect <strong>of</strong> rotation can be summarized as follows:<br />

The effectiveness <strong>of</strong> a leading-edge film flowing along the suction<br />

surface compares well with stationary blade data.<br />

The effectiveness <strong>of</strong> a leading-edge film flowing along the pressure<br />

surface decreases more rapidly compared to stationary blade data.<br />

Copyright © 2003 Marcel Dekker, Inc.

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