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Handbook of Turbomachinery Second Edition Revised - Ventech!

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impingement <strong>of</strong> air jets are generally considerably higher than those<br />

obtainable by other conventional methods.<br />

Jet impingement cooling, which has been proven to be highly effective<br />

for turbine nozzles, and where spent air is removed toward the trailing edge<br />

through the passage between airfoil inner wall and insert, is usually not<br />

practical for the blades without immediate film discharge <strong>of</strong> the spent air.<br />

Without this, the presence <strong>of</strong> cross flow results in a significant reduction <strong>of</strong><br />

the impingement cooling effectiveness (Kercher and Tabak<strong>of</strong>f) [82].<br />

An important advantage <strong>of</strong> impingement cooling, particularly if the<br />

design uses sheet metal inserts, is that it is usually relatively easy to modify<br />

the geometry for engine temperature uprates or if shortfalls are<br />

encountered in a design. However, it must be noted that an impingement<br />

design can add complexity to a part, especially if the impingement holes are<br />

a cast-in feature. Difficulties in the internal casting core design, core yield<br />

rate, and control <strong>of</strong> impingement hole size can become limiting factors.<br />

This method <strong>of</strong> cooling has been recognized for some time as being highly<br />

effective and, therefore, has received much attention from researchers. As a<br />

result, a considerable amount <strong>of</strong> experimental data and correlations exist<br />

for impingement cooling heat transfer. With such an extensive collection <strong>of</strong><br />

data, it simplifies matters to classify the data by geometry. The first<br />

classification relates to the impinged surface, which can be flat or curved<br />

(concave). In the context <strong>of</strong> turbine airfoil cooling, the leading-edge<br />

internal area forms a concave surface, but further back in the midchord<br />

region the impinged surface is nearly flat. The second classification relates<br />

to the impinging jet and this can be either two-dimensional (slot) or<br />

axisymmetric (hole). Then there is the possibility <strong>of</strong> a single jet, a row <strong>of</strong><br />

jets, or an array <strong>of</strong> jets. With an array <strong>of</strong> jets there is the added<br />

complication <strong>of</strong> spent air cross flow, which interferes with the jets and<br />

reduces their effectiveness.<br />

The first and most important task for the designer is to identify the<br />

impingement geometry most suited to the particular design under<br />

consideration and select the data or correlations that most closely relate<br />

to that geometry. It is quite possible that a cooling design may embody<br />

several types <strong>of</strong> flow geometry at various locations. A considerable amount<br />

<strong>of</strong> data on impingement heat transfer is available in the literature for various<br />

impingement configurations. The local impingement heat-transfer coefficient<br />

data <strong>of</strong> Chupp et al. [83] and the average heat-transfer coefficient data<br />

<strong>of</strong> Metzger et al. [84] were obtained with test models simulating turbine<br />

airfoil leading-edge configurations and are therefore particularly useful in<br />

turbine airfoil leading-edge cooling design applications.<br />

For most practical turbine airfoil-cooling applications, there are two<br />

main geometries <strong>of</strong> interest (Fig. 20). The first is impingement from an array<br />

Copyright © 2003 Marcel Dekker, Inc.

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