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Handbook of Turbomachinery Second Edition Revised - Ventech!

Handbook of Turbomachinery Second Edition Revised - Ventech!

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<strong>of</strong> the bearing. Although rocket turbomachinery and groundbased<br />

machinery are similar in the criteria used for bearing selection, unique<br />

problem areas exist regarding the operation <strong>of</strong> rolling element bearings in<br />

typical rocket propulsion system applications. We attempt to account for,<br />

analyze, and otherwise discuss some <strong>of</strong> these unique problems.<br />

In our discussions, we focus on bearings <strong>of</strong> the rolling element type, that<br />

is, those bearings that allow relative motion between a shaft and housing by<br />

allowing rolling motion between a set <strong>of</strong> rotating elements (either sphericalor<br />

cylindrical-shaped) and a pair <strong>of</strong> cylindrical rings, or races. Although a<br />

class <strong>of</strong> fluid-film bearings (referred to as hydrostatic bearings) has undergone<br />

a recent resurgence <strong>of</strong> interest, rolling element bearings continue to constitute<br />

the vast majority <strong>of</strong> bearings in use in rocket propulsion systems. There are<br />

several reasons for this. Rolling element bearings are capable <strong>of</strong> high radial<br />

stiffness, with values <strong>of</strong> 2,000,000 lb/in being reported. Also, to ‘‘tune’’ the<br />

critical speeds <strong>of</strong> a rotor, control <strong>of</strong> bearing radial stiffness may be required.<br />

This is possible with rolling element bearings by providing an axial bearing<br />

preload to impart the desired radial stiffness.<br />

The radial stiffness <strong>of</strong> a rolling element bearing is relatively constant<br />

under most reasonable regimes <strong>of</strong> turbopump operating speeds. The bearing<br />

needs no auxiliary equipment to maintain stiffness at low speeds, in contrast<br />

to hydrostatic bearings, which require an adequate source <strong>of</strong> pressurized<br />

fluid for operation. If this source is the turbopump itself, a second fluid<br />

source may be needed if a hydrostatic bearing is required to operate before<br />

adequate pump discharge pressure is available. Also, with few exceptions, a<br />

rolling element bearing package <strong>of</strong> a given load reaction capability tends to<br />

occupy less axial space than other bearing types. This can be important in<br />

machinery where weight is a strong consideration.<br />

For readers who may be unfamiliar with rolling element bearings and<br />

their terminology, a short review might prove constructive. Perhaps the<br />

most commonly encountered type is the general purpose Conrad ball<br />

bearing. This type <strong>of</strong> bearing consists <strong>of</strong> four main components. The inner<br />

race fits over a shaft, which, in rocket engine turbomachinery applications,<br />

is usually in rotation relative to a stationary housing <strong>of</strong> some kind. The<br />

portion <strong>of</strong> the shaft over which the inner race fits is known as a journal and<br />

is normally <strong>of</strong> at least moderate hardness and machined/ground to close<br />

tolerances. The inner race inside diameter (known as the bore), measured in<br />

millimeters, is used to partially identify the bearing. For example, a ball<br />

bearing with an inner race diameter <strong>of</strong> 45 mm is known as a ‘‘45-mm ball<br />

bearing.’’ For a given bore diameter, several bearing ‘‘series’’ exist, with<br />

varying load-carrying capacities and varying outside diameters.<br />

The bearing bore is controlled by bearing manufacturers to very<br />

exacting standards <strong>of</strong> size, uniformity, and surface finish. This allows ready<br />

Copyright © 2003 Marcel Dekker, Inc.

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