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Handbook of Turbomachinery Second Edition Revised - Ventech!

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must be dealt with in attempting to optimize the sizing for a propellant<br />

pump. When pump inlet Nss-values exceed approximately 8,000 (rpm-gpmft<br />

units), an inducer is normally considered beneficial, and mandatory when<br />

Nss exceeds approximately 10,000. Inducers are discussed in more detail in a<br />

subsequent section. It can be shown that with normal attempts to optimize<br />

engine and turbopump packaging, liquid rocket engine systems that operate<br />

at chamber pressures in excess <strong>of</strong> approximately 300 psia cannot operate<br />

without the benefit <strong>of</strong> the inducer’s added suction performance. In engine<br />

systems that incorporate ‘‘low-pressure,’’ or ‘‘boost’’ pumps, a criterion for<br />

sizing the head rise <strong>of</strong> the boost pump could be to avoid the use <strong>of</strong> an<br />

inducer in the ‘‘high-pressure’’ pumping element. However, it should be<br />

noted that the ‘‘low-pressure’’ pump itself is likely to be essentially a large<br />

inducer. It is possible (or likely) that the final selection <strong>of</strong> propellant pump<br />

specific speed will be driven by the maximum suction specific speed at which<br />

the pump can operate (i.e., the level <strong>of</strong> inducer technology available to the<br />

pump designer). It is <strong>of</strong>ten this constraint that results in the decision to<br />

employ the ‘‘low-pressure’’ pumping element.<br />

Referringagain toFig. 15,notethepresence andlocation<strong>of</strong>the‘‘shaft<br />

seal.’’ This seal serves two purposes—first, it prevents gross leakage <strong>of</strong> the<br />

pumped fluid to maintain reasonable pump performance, and in some<br />

installations, it (in conjunction with the ‘‘impeller rear seal,’’ also in Fig. 15)<br />

provides a pressure drop at a specific radial location to set the pump’s axial<br />

thrust load. In low to moderate chamber pressure engine systems, this seal is<br />

<strong>of</strong>ten implemented as a spring-loaded face seal that engages a finely finished<br />

surface on the rear <strong>of</strong> the impeller hub. Various materials (bronzes, coated<br />

graphites, etc.) have served this seal’s purpose. The spring load ‘‘P’’ that is<br />

required for effective sealing, together with the seal’s radial location (and<br />

consequent rubbing velocity, ‘‘V’’) set an effective ‘‘power load’’ term for the<br />

seal, denoted as ‘‘PV.’’ Depending on the seal material, leakage requirements,<br />

and the pumped medium, this ‘‘PV’’-term is subject to various<br />

constraints. The PV constraint for a nonreactive medium (such as Kerosene,<br />

or RP-1) might be based on the resulting rate <strong>of</strong> seal wear, and the seal life<br />

required. In a more aggressive medium (liquid oxygen, for example), the<br />

maximum achievable PV may be based on avoiding ignition <strong>of</strong> the seal<br />

component in the oxygen-rich atmosphere that exists in its vicinity. Upon<br />

reaching a threshold <strong>of</strong> pump specific speed (the exact value depending on the<br />

application), allowable PV values for spring-loaded face seals will be<br />

exceeded, and other sealing systems, such as a labyrinth seal, will be required.<br />

Whatever the particulars <strong>of</strong> a given situation, increasing pump specific<br />

speed generally increases the difficulty <strong>of</strong> the shaft sealing problem and will<br />

<strong>of</strong>ten present a fundamental constraint that must be dealt with during the<br />

sizing and early design processes.<br />

Copyright © 2003 Marcel Dekker, Inc.

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