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Handbook of Turbomachinery Second Edition Revised - Ventech!

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compressors as long as the desired pressure rise was low enough to be<br />

conveniently measured in inches <strong>of</strong> water. Compressor efficiency deteriorated<br />

when greater pressure increases were sought, falling below the order <strong>of</strong><br />

0.7 when pressure ratios <strong>of</strong> about 2, or higher, were needed.<br />

During the mid-1930s the interest in compact, lightweight compressors<br />

for supercharging the reciprocating engines <strong>of</strong> military aircraft spurred<br />

research and development efforts having the goal <strong>of</strong> realizing efficiencies <strong>of</strong><br />

0.8 or higher when the developed pressure ratio was at least 3. By this time,<br />

other research had augmented the understanding <strong>of</strong> fluid mechanics and<br />

aerodynamics to the point where the important interactions between blades<br />

and fluid could be identified and the chief causes <strong>of</strong> losses in efficiency<br />

understood.<br />

Of particular value was the concept <strong>of</strong> boundary layers, which<br />

contained most <strong>of</strong> the fluid affected by friction and which partially blocked<br />

the area provided for the flow. It had also been discovered that boundary<br />

layers, when once formed, <strong>of</strong>ten moved in different directions than that <strong>of</strong><br />

the adjacent main stream.<br />

Systematic work could then be planned to attack the problems. A<br />

summary <strong>of</strong> this effort on axial-flow compressors, up to about 1955, is<br />

presented in Reference [1]. A subsequent review is provided by Lakshminarayana<br />

[2]. Research has continued, and compressors developing pressure<br />

ratios <strong>of</strong> the order <strong>of</strong> 20 with adiabatic efficiencies 0.80 or more are feasible.<br />

Pertinent references to similar research on centrifugal compressors and to<br />

the more recent work on all compressors are noted as the need arises.<br />

The design <strong>of</strong> compressors usually requires a number <strong>of</strong> steps. After<br />

studying the various requirements for an intended compressor, a designer<br />

selects for the design point the values for the total pressure and temperature<br />

<strong>of</strong> the inlet gas flow, the rate <strong>of</strong> mass flow, the pressure ratio, and the target<br />

efficiency. The designer also selects tentative values for both the outer and<br />

inner diameters <strong>of</strong> the annulus for the first row <strong>of</strong> blades. A rotating speed<br />

for the rotor is also assumed. These choices are usually made at the<br />

condition where either the highest efficiency or the greatest pressure ratio is<br />

demanded. In addition, the designer decides how to compromise the <strong>of</strong>ten<br />

conflicting requirements <strong>of</strong> low operating costs, low manufacturing costs,<br />

small size, light weight, and high reliability.<br />

A designer then chooses the mean gas velocity, or Mach number, at<br />

the compressor inlet, and also decides what changes in velocity components<br />

each <strong>of</strong> the blade rows should produce. These estimates are made at a<br />

number <strong>of</strong> radii in the inlet annulus <strong>of</strong> the flow passage.<br />

The designer can then estimate the radial movement <strong>of</strong> the streamlines<br />

as the flow passes through the first set <strong>of</strong> blades. Changes in the pressure and<br />

temperature produced by the row can now be calculated. This is done at<br />

Copyright © 2003 Marcel Dekker, Inc.

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